Introduction to Assisted Arc Welding Robots
In the realm of modern manufacturing, welding stands as a linchpin process for constructing an extensive variety of metal products. Assisted arc welding robots have emerged as a game-changing innovation, deftly blending the prowess of automation with the finesse of human touch.
This particular assisted arc welding robot is equipped with a remarkable mechanical arm, possessing a working range of 2800mm. Such an expansive reach empowers it to access a vast swath of the workspace, making it an invaluable asset across diverse industries. In the shipbuilding sector, for instance, when assembling colossal vessels, the robot can effortlessly span the long lengths of hull plates, precisely welding seams that are crucial for structural integrity. This eliminates the need for painstakingly repositioning the workpiece, significantly accelerating the production timeline. Similarly, in the production of large industrial machinery like turbines, it can nimbly navigate around complex components, reaching every nook and cranny to ensure robust and reliable welds.
Complementing this extensive working range is a payload capacity of 10KG. This load-bearing capacity is of utmost importance as it dictates the assortment of welding tools and accessories the robot can handle. Different welding techniques demand specific torches. In aerospace welding, where materials such as titanium and aluminum alloys are frequently employed, advanced TIG (Tungsten Inert Gas) torches with enhanced current control and gas shielding features can be relatively hefty. The 10KG payload allows the robot to comfortably carry these specialized tools, along with any necessary supplementary equipment, providing manufacturers with the flexibility to select the most appropriate welding apparatus for each unique project. Whether it's fabricating precision components for satellites or assembling critical parts for aircraft engines, the robot has the capacity to manage the required gear.
The mechanical arm's architecture is a marvel of engineering ingenuity. Comprising multiple joints and links, it emulates the dexterity of a human arm while far surpassing it in terms of accuracy and repeatability. The joints are actuated by high-precision servo motors and are under the purview of sophisticated motion control systems. These motors, following the directives of the robot's control unit, execute movements with astonishing precision, often down to micrometer-scale tolerances. The control unit meticulously factors in variables such as the thermal expansion of the workpiece during welding, the desired weld bead geometry, and any potential obstructions in the workspace. This painstaking calculation ensures that each weld is of the highest caliber, adhering to the most exacting industry standards.
When it comes to operational modalities, the assisted arc welding robot offers a trifecta of options. In the fully automated mode, it metamorphoses into a self-sufficient welding virtuoso. Engineers utilize dedicated software to meticulously program detailed welding routines. These programs encapsulate parameters such as the optimal voltage and current settings for different metallic substrates, the ideal travel speed of the welding torch along the seam, and the precise angle at which the torch should be oriented to create a perfect weld bead. Once uploaded into the robot's controller, it can execute these tasks with machine-like consistency, repeatedly producing welds of identical quality. This is especially advantageous in mass production scenarios, like the manufacturing of thousands of identical automotive parts.
However, the hallmark "assisted" characteristic truly sets these robots apart. In semi-automated operation, human operators collaborate in harmony with the robot. Armed with a teach pendant - a handheld, user-friendly device - they can make real-time adjustments to the robot's movements. This becomes indispensable when dealing with workpieces that possess slight irregularities in shape or size. For example, in the production of custom-made metal sculptures or decorative metalwork, the operator can guide the robot to follow the idiosyncratic curves and contours, ensuring a seamless and aesthetically pleasing weld.
In the manual guidance mode, operators can take direct control of the robot, effectively using it as an extension of their own physical dexterity. This is particularly beneficial for highly intricate and delicate welding tasks. By leveraging the robot's stability and precision, the operator can achieve welds that would be arduous to execute by hand alone. This symbiotic relationship between human intuition and machine precision culminates in enhanced productivity and weld quality that surpasses traditional methods.
Safety is an inviolable tenet in any welding environment, and these robots are outfitted with a comprehensive suite of safeguards. Emergency stop buttons are strategically placed around the workstation, affording immediate cessation of operations in case of an emergency. Collision detection sensors, employing technologies such as laser or ultrasonic, vigilantly monitor the robot's surroundings. If a potential collision is detected, the robot will instantaneously decelerate or stop, protecting the equipment, workpiece, and, most importantly, the operators. Protective enclosures are also commonly used to contain any sparks, fumes, and debris generated during welding, enhancing the overall safety of the workplace.
The integration of these robots with the broader manufacturing ecosystem is yet another feather in their cap. They can be connected to conveyor systems, facilitating automated loading and unloading of workpieces. This synchronization with the production line ensures a smooth workflow, reducing idle time and maximizing productivity. Data communication capabilities enable the robot to transmit information about its operation status, weld quality, and maintenance needs to a central control system. This data-driven approach empowers manufacturers to optimize production schedules and address maintenance issues proactively.
In conclusion, the assisted arc welding robot with a 2800mm working range and 10KG payload capacity is a revolutionary addition to modern manufacturing. It combines automated precision with human expertise, offering a powerful solution for welding-intensive industries. By leveraging its capabilities, manufacturers can achieve higher productivity, better weld quality, and improved workplace safety, thereby forging ahead in the competitive manufacturing landscape.
| JRS-Y1400-10 Robot Body |
| Axes of The Robotic Arm |
Six-Axis |
| Load Capacity |
10KG |
Repetitive Positioning Accuracy
of The Robot (Mm) |
0.02 Mm |
| Maximum Working Range |
2800 Mm |
| Fixing Method of The Robotic Arm |
Fixed By lagnetic Attraction And Can BeDetached From The Mobile Car. |
| Human-lachine Interaction System |
Wired Connection ls Standard,And WirelessConnection ls Optional. |
| Welding Process Software |
1,Entirely English Interface |
| 2,Independently Developed |
| 3,Rich Welding Process Packages |
| 4,Simple Operation. |
| Welding Power Supply |
The welding machine's brand, model, and power supply can all be customized to suit your needs.. AirCooling ls Standard And Water Cooling ls Optiona1. |
| Portable Mobile Car |
0verall Dimensions Are 1200*700*1000Mm |
The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.
The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.
Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.
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