Assistive Mobile Arc Welding Robot
In the rapidly evolving domain of modern manufacturing, the assistive mobile arc welding robot has emerged as a game-changer, redefining the boundaries of welding efficiency and quality. This innovative robotic marvel is meticulously crafted to address the intricate requirements of diverse industrial sectors.
At the heart of its design lies a state-of-the-art mobility framework. It is outfitted with either robust wheels that glide smoothly over factory floors, ensuring swift movement, or adaptable tracked assemblies that conquer uneven terrains like construction sites with ease. This versatility in locomotion empowers the robot to access any welding location within its extensive 2800mm operation range promptly and with pinpoint accuracy.
The "assistive" essence of this robot is manifested in multiple facets. A sophisticated array of sensors forms its perceptive core. High-precision laser sensors, ultra-clear vision cameras, and tactile sensors collaborate to furnish a real-time, multi-dimensional awareness of its environment. They can precisely map the contours, position, and orientation of the workpiece, while concurrently detecting any impediments in its path. Leveraging this rich data feed, the robot can autonomously recalibrate its movement path and welding parameters, guaranteeing welds of impeccable quality and uniformity.
The user interface is engineered with the utmost consideration for user experience. Novice operators can swiftly acquaint themselves with its operation, thanks to intuitive graphical displays that offer real-time insights into the welding progress. The controls are ergonomic and straightforward, permitting on-the-fly adjustments as the situation demands. Should any operational glitches or errors surface during the welding process, the robot instantly alerts the operator and proffers detailed diagnostic recommendations, expediting problem resolution.
When it comes to welding prowess, the assistive mobile arc welding robot truly excels. It is armed with a high-performance welding power source capable of accommodating a broad spectrum of welding techniques, spanning from time-honored arc welding to cutting-edge gas shielded and pulsed variants. Significantly, it boasts a remarkable payload capacity of 10KG, enabling it to shoulder a diverse range of heavy-duty welding tools and supplementary equipment essential for complex jobs. The welding torch, under the unerring guidance of a highly responsive motion control system, can execute elaborate maneuvers in multiple axes, yielding welds that are not only structurally robust but also aesthetically refined, conforming to the most exacting industry benchmarks.
Moreover, seamless integration with production line management systems augments its value proposition. It can wirelessly receive welding tasks, automatically update its operational settings in real-time, and upload comprehensive welding data for in-depth quality analysis and continuous process optimization. This level of integration not only streamlines production workflows but also facilitates real-time quality control and traceability throughout the welding lifecycle.
In conclusion, the assistive mobile arc welding robot, with its 10KG payload and 2800mm operation range, is revolutionizing modern manufacturing. Its unique blend of mobility, intelligence, and user-friendliness is driving productivity enhancements, quality improvements, and labor savings, and is set to redefine the future of welding technology.
| JRS-Y1400-10 Robot Body |
| Axes of The Robotic Arm |
Six-Axis |
| Load Capacity |
10KG |
Repetitive Positioning Accuracy
of The Robot (Mm) |
0.02 Mm |
| Maximum Working Range |
2800 Mm |
| Fixing Method of The Robotic Arm |
Fixed By lagnetic Attraction And Can BeDetached From The Mobile Car. |
| Human-lachine Interaction System |
Wired Connection ls Standard,And WirelessConnection ls Optional. |
| Welding Process Software |
1,Entirely English Interface |
| 2,Independently Developed |
| 3,Rich Welding Process Packages |
| 4,Simple Operation. |
| Welding Power Supply |
The welding machine's brand, model, and power supply can all be customized to suit your needs.. AirCooling ls Standard And Water Cooling ls Optiona1. |
| Portable Mobile Car |
0verall Dimensions Are 1200*700*1000Mm |
The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.
The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.
Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.
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