Introduction to Assisted Arc Welding Robots
In the fast-evolving landscape of modern manufacturing, welding remains a vital process for constructing an extensive range of metal products. Assisted arc welding robots have emerged as a significant advancement, harmoniously combining the capabilities of automation and human skills.
Our featured assisted arc welding robot presents an impressive mechanical arm with a working range of 2800mm. This expansive reach empowers it to access a wide expanse within the production area. In industries such as heavy machinery manufacturing, it proves invaluable. Consider the production of large construction cranes; the robot can effortlessly cover the long welds required to assemble the crane's boom and mast. Without the need for frequent repositioning of the workpiece or itself, it can complete the welding tasks with remarkable efficiency, saving both time and labor costs. In the automotive sector, it can nimbly navigate around complex car body frames, precisely welding joints that are otherwise difficult to reach, ensuring the structural integrity of the vehicle.
Accompanying this extensive working range is a payload capacity of 10KG. This load-bearing ability is essential as it dictates the type of welding equipment the robot can handle. Different welding applications demand specialized torches. For instance, in aerospace welding, where precision and quality are of utmost importance, some advanced TIG (Tungsten Inert Gas) torches, equipped with features for ultra-fine current control and gas flow regulation, can be relatively heavy. The 10KG payload allows the robot to carry such torches and associated accessories, providing manufacturers the flexibility to choose the optimal tools for specific projects. Whether it's welding titanium components for aircraft engines or aluminum parts for satellite structures, the robot can manage the required equipment with ease.
The mechanical arm's design is a testament to engineering excellence. Comprising multiple joints and links, it mimics the flexibility of a human arm while achieving far greater accuracy and repeatability. The joints are driven by high-precision servo motors and are under the control of sophisticated motion control systems. These motors, directed by the robot's control unit, execute movements with astonishing precision, often down to fractions of a millimeter. The control unit factors in multiple variables like the thermal expansion of the workpiece during welding, the desired weld bead geometry, and any obstacles in the workspace. This meticulous calculation ensures that each weld is of the highest quality, meeting the most stringent industry standards.
When it comes to operation, the assisted arc welding robot offers diverse modes. In the fully automated mode, it functions as a reliable and consistent welding machine. Engineers use dedicated software to program detailed welding procedures. These programs encompass parameters such as the ideal voltage and current settings for different metals, the optimal travel speed of the welding torch, and the precise angle at which the torch should be held to create a perfect weld bead. Once loaded into the robot's controller, it can perform the welding tasks repeatedly, producing identical welds with unerring precision. This is especially beneficial in mass production scenarios, like the manufacturing of consumer electronics where thousands of units need to be welded with the same quality.
However, the "assisted" aspect truly distinguishes these robots. In semi-automated operation, human operators collaborate with the robot. Armed with a teach pendant - a handheld, user-friendly device - they can make real-time adjustments to the robot's movements. This is handy when dealing with workpieces that have slight irregularities in shape or size. For example, in the production of custom-made metal furniture, the operator can guide the robot to adapt to the unique curves and edges, ensuring a seamless and aesthetically pleasing weld.
In the manual guidance mode, operators can take direct control of the robot, using it as an extension of their own hands. This is particularly advantageous for highly intricate and delicate welding tasks. By leveraging the robot's stability and precision, the operator can achieve welds that would be challenging to execute by hand alone. This combination of human intuition and machine precision leads to enhanced productivity and superior weld quality.
Safety is a non-negotiable aspect in any welding environment, and these robots are well-equipped in this regard. Emergency stop buttons are strategically placed around the workstation, allowing for immediate cessation of operations in case of an emergency. Collision detection sensors, employing technologies like laser or ultrasonic, constantly monitor the robot's surroundings. If a potential collision is detected, the robot will instantaneously decelerate or stop, protecting the equipment, workpiece, and, most importantly, the operators. Protective enclosures are also commonly used to contain sparks, fumes, and debris generated during welding, enhancing the overall safety of the workplace.
The integration of these robots with the broader manufacturing process is another strength. They can be connected to conveyor systems, facilitating automated loading and unloading of workpieces. This synchronization with the production line ensures a smooth workflow, reducing idle time and increasing productivity. Data communication capabilities enable the robot to transmit information about its operation status, weld quality, and maintenance needs to a central control system. This data-driven approach allows manufacturers to optimize production schedules and address maintenance issues proactively.
Moreover, the software associated with these robots is constantly evolving. New programming interfaces are being developed to simplify the creation and modification of welding programs. Visual programming tools with intuitive graphical representations are becoming more prevalent, allowing operators with limited programming knowledge to participate effectively. Simulation software is also available, enabling engineers to test welding procedures in a virtual environment before actual implementation, reducing errors and rework.
In conclusion, the assisted arc welding robot with a 2800mm working range and 10KG payload capacity is a remarkable innovation in modern manufacturing. It combines automated precision with human expertise, offering a powerful solution for welding-intensive industries. By leveraging its capabilities, manufacturers can achieve higher productivity, better weld quality, and improved workplace safety, thus paving the way for a more efficient and advanced manufacturing future.
| JRS-Y1400-10 Robot Body |
| Axes of The Robotic Arm |
Six-Axis |
| Load Capacity |
10KG |
Repetitive Positioning Accuracy
of The Robot (Mm) |
0.02 Mm |
| Maximum Working Range |
2800 Mm |
| Fixing Method of The Robotic Arm |
Fixed By lagnetic Attraction And Can BeDetached From The Mobile Car. |
| Human-lachine Interaction System |
Wired Connection ls Standard,And WirelessConnection ls Optional. |
| Welding Process Software |
1,Entirely English Interface |
| 2,Independently Developed |
| 3,Rich Welding Process Packages |
| 4,Simple Operation. |
| Welding Power Supply |
The welding machine's brand, model, and power supply can all be customized to suit your needs.. AirCooling ls Standard And Water Cooling ls Optiona1. |
| Portable Mobile Car |
0verall Dimensions Are 1200*700*1000Mm |
The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.
The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.
Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.
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