Assistive Mobile Arc Welding Robot
In the highly innovative realm of modern manufacturing, the assistive mobile arc welding robot has emerged as a revolutionary force, completely transforming the way welding operations are carried out.
This state-of-the-art robotic system is ingeniously designed with a top-notch mobility infrastructure. It is typically equipped with either high-performance wheels that can effortlessly glide across the smooth surfaces of advanced factories, ensuring rapid transit, or with rugged tracked mechanisms that are capable of surmounting the challenges posed by uneven and rough terrains such as those found on construction sites. Such versatility in locomotion endows the robot with the ability to reach any welding location within its extensive 2800mm operation range with remarkable speed and unerring accuracy.
The "assistive" nature of this technological marvel is multi-faceted and truly sets it apart. To begin with, it houses an advanced suite of sensors. High-precision laser sensors, working in tandem with ultra-high-definition vision cameras and sensitive tactile sensors, provide it with a real-time, three-dimensional perception of its surroundings. They can meticulously analyze the geometry, position, and orientation of the workpiece, while vigilantly scanning for any potential obstacles in its path. Armed with this wealth of data, the robot can autonomously and intelligently adjust its movement path and welding parameters, ensuring that each weld is of the highest quality and consistency.
Secondly, the user interface of the assistive mobile arc welding robot is a paragon of user-friendliness. Even operators with little to no prior experience in robotics can quickly become proficient. It features clear, graphical displays that offer real-time feedback on the welding progress. The controls are ergonomic and intuitive, enabling operators to make instant adjustments as needed. In case of any operational errors or anomalies during the welding process, the robot promptly issues an alert and provides detailed diagnostic suggestions, facilitating a speedy resolution.
When it comes to welding capabilities, this robot is truly a force to be reckoned with. It is equipped with a top-tier welding power source that can support a vast array of welding techniques, from the time-honored arc welding to the more advanced gas shielded and pulsed welding methods. Notably, it has an impressive payload capacity of 10KG, which means it can comfortably handle a wide variety of heavy welding tools and additional equipment required for the job. The welding torch, under the precise control of a highly responsive motion control system, can execute intricate maneuvers in multiple axes, resulting in welds that are not only structurally sound but also aesthetically pleasing, meeting the most stringent industry standards.
Moreover, seamless integration with production line management systems is another feather in its cap. It can receive welding tasks wirelessly, update its operational settings automatically in real-time, and upload comprehensive welding data for in-depth quality analysis and continuous process optimization. This level of integration not only streamlines production but also enables real-time quality control and traceability throughout the welding process.
In conclusion, the assistive mobile arc welding robot, with its 10KG payload and 2800mm operation range, is revolutionizing modern manufacturing. Its unique combination of mobility, intelligence, and user-friendliness is driving productivity enhancements, quality improvements, and labor savings, and is set to reshape the future of welding technology.
| JRS-Y1400-10 Robot Body |
| Axes of The Robotic Arm |
Six-Axis |
| Load Capacity |
10KG |
Repetitive Positioning Accuracy
of The Robot (Mm) |
0.02 Mm |
| Maximum Working Range |
2800 Mm |
| Fixing Method of The Robotic Arm |
Fixed By lagnetic Attraction And Can BeDetached From The Mobile Car. |
| Human-lachine Interaction System |
Wired Connection ls Standard,And WirelessConnection ls Optional. |
| Welding Process Software |
1,Entirely English Interface |
| 2,Independently Developed |
| 3,Rich Welding Process Packages |
| 4,Simple Operation. |
| Welding Power Supply |
The welding machine's brand, model, and power supply can all be customized to suit your needs.. AirCooling ls Standard And Water Cooling ls Optiona1. |
| Portable Mobile Car |
0verall Dimensions Are 1200*700*1000Mm |
The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.
The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.
Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.
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