Introduction to Assisted Arc Welding Robots
In today's advanced manufacturing realm, welding is a cornerstone process for assembling a wide variety of metal products. Assisted arc welding robots have emerged as a revolutionary force, bringing together the strengths of automation and human skills.
The mechanical arm of our concerned assisted arc welding robot showcases an outstanding working range of 2800mm. This extensive reach allows it to cover large areas within a workshop, making it highly adaptable to diverse production needs. In heavy machinery manufacturing, for example, when fabricating gigantic mining equipment, the robot can easily access different parts of the bulky components. It can smoothly move along the long seams of a massive excavator bucket, ensuring precise and consistent welding without the hassle of constantly repositioning the workpiece. In the automotive industry, it can handle complex welding tasks on car frames and engine parts, reaching every nook and cranny with its 2800mm span. This not only saves time but also boosts the overall production efficiency significantly.
Paired with this remarkable reach is a payload capacity of 10KG. This is crucial as it determines the kinds of welding tools the robot can manage. Different welding techniques demand specific torches. Some advanced TIG torches, which are excellent for welding thin and delicate materials, often come with additional components for precise current control and gas shielding, making them relatively heavy. MIG torches designed for high-speed, high-deposition welding might also have extra features contributing to their weight. With a 10KG payload, the robot can comfortably carry these various torches and necessary accessories. Manufacturers can thus select the most appropriate welding equipment according to the job requirements, whether it's for welding stainless steel kitchenware or aluminum aerospace parts. This flexibility also anticipates future technological advancements, enabling the integration of newer, potentially heavier welding tools.
The mechanical arm's design is a marvel of engineering. Comprising multiple joints and links, it emulates the mobility of a human arm while far exceeding it in accuracy and repeatability. The joints are equipped with high-precision servo motors and advanced motion control systems. These motors, directed by the robot's control unit, execute movements with extraordinary precision, sometimes down to micrometer levels. The control unit runs intricate algorithms that take into account numerous factors like the thermal behavior of the workpiece during welding, the desired weld bead shape, and potential obstacles in the workspace. This ensures that each weld is of top-notch quality, meeting the strictest industry benchmarks.
Regarding operation modes, the assisted arc welding robot offers a variety of options. In the fully automated mode, it becomes a self-sufficient welding powerhouse. Engineers use specialized software to create detailed welding programs. These programs specify parameters such as the ideal voltage and current for different metals, the optimal travel speed of the welding torch, and the correct angle for the torch to produce a perfect weld bead. Once loaded into the robot's controller, it can perform the welding tasks repeatedly with consistent precision, which is extremely valuable in mass production, such as in the production of thousands of identical smartphone casings.
However, the essence of the "assisted" feature lies in the semi-automated and manual guidance modes. In semi-automated operation, human operators work in tandem with the robot. Using a teach pendant - a handheld device with an intuitive interface - they can make real-time adjustments to the robot's movements. This is useful when dealing with workpieces that have slight irregularities in shape or size. For instance, in the production of custom-made metal artworks, the operator can guide the robot to follow the unique curves and contours, ensuring a seamless and artistic weld.
In the manual guidance mode, operators take a more hands-on approach, effectively using the robot as an extension of their own hands. This is particularly beneficial for highly intricate and delicate welding tasks. By leveraging the robot's stability and precision, the operator can achieve welds that would be difficult to execute by hand alone. This combination of human intuition and machine precision results in enhanced productivity and superior weld quality.
Safety is always a top concern in welding environments, and assisted arc welding robots are well-equipped in this regard. Emergency stop buttons are strategically placed around the workstation, allowing for immediate shutdown in case of an emergency. Collision detection sensors, using technologies like laser or ultrasonic, constantly monitor the robot's surroundings. If a potential collision is detected, the robot will quickly slow down or stop, protecting the equipment, workpiece, and most importantly, the operators. Protective enclosures are also commonly used to contain sparks, fumes, and debris generated during welding, further enhancing workplace safety.
The integration of these robots with the broader manufacturing setup is another advantage. They can be connected to conveyor systems, enabling automated loading and unloading of workpieces. This synchronization with the production line ensures a smooth workflow, reducing idle time and increasing productivity. Data communication capabilities allow the robot to send information about its operation status, weld quality, and maintenance needs to a central control system. This data-driven approach helps manufacturers optimize production schedules and address maintenance issues proactively.
Moreover, the software related to these robots is constantly evolving. New programming interfaces are being developed to make it easier for operators to create and modify welding programs. Visual programming tools with user-friendly features are becoming more common, allowing those with limited programming knowledge to get involved. Simulation software is also available, enabling engineers to test welding procedures in a virtual environment before actual implementation, reducing errors and rework.
In conclusion, the assisted arc welding robot with a 2800mm working range and 10KG payload capacity is a remarkable innovation in modern manufacturing. It combines automated precision with human expertise, providing a powerful solution for welding-intensive industries. By leveraging its capabilities, manufacturers can achieve higher productivity, better weld quality, and improved workplace safety, and it will surely continue to shape the future of manufacturing.
| JRS-Y1400-10 Robot Body |
| Axes of The Robotic Arm |
Six-Axis |
| Load Capacity |
10KG |
Repetitive Positioning Accuracy
of The Robot (Mm) |
0.02 Mm |
| Maximum Working Range |
2800 Mm |
| Fixing Method of The Robotic Arm |
Fixed By lagnetic Attraction And Can BeDetached From The Mobile Car. |
| Human-lachine Interaction System |
Wired Connection ls Standard,And WirelessConnection ls Optional. |
| Welding Process Software |
1,Entirely English Interface |
| 2,Independently Developed |
| 3,Rich Welding Process Packages |
| 4,Simple Operation. |
| Welding Power Supply |
The welding machine's brand, model, and power supply can all be customized to suit your needs.. AirCooling ls Standard And Water Cooling ls Optiona1. |
| Portable Mobile Car |
0verall Dimensions Are 1200*700*1000Mm |
The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.
The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.
Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.
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