The Premier Concrete Mixer Truck TMG 61.2 Gearbox for Danfoss
In the fast-paced and demanding construction industry, the concrete mixer truck is an indispensable asset. At the very heart of its operational efficiency lies the TMG 61.2 Gearbox, expertly engineered to synergize with Danfoss components. This gearbox represents a pinnacle of technological innovation and reliability, meticulously crafted to surmount the numerous challenges presented by construction sites.
1. Unwavering Durability for the Toughest Conditions
The outer shell of the TMG 61.2 Gearbox is fabricated from a high-strength alloy, a harmonious blend of cast iron and alloy steel. This alloy composition provides exceptional resistance to the ceaseless vibrations, impacts, and abrasive debris that are omnipresent on construction sites. Whether the truck is navigating treacherous rocky terrains, enduring the violent shuddering of the mixer drum's rotation, or facing the pelting of gravel and dust, the gearbox housing remains unyielding, safeguarding the internal components.
Inside, the gears are precision-machined from hardened alloy steel and subjected to a series of intricate heat treatment processes. These procedures endow the gears with outstanding wear resistance and optimal hardness, ensuring seamless meshing and minimal power losses. The tooth profiles are designed with microscopic precision, reducing operational noise to a whisper. The shafts and bearings, of premium quality, are handpicked to bear the colossal loads and high torques typical of concrete mixer trucks. Paired with a state-of-the-art lubrication system, these components form a reliable ensemble primed for years of unfaltering service.
2. Exquisitely Calibrated Gear Ratios
The "TMG 61.2" moniker is emblematic of its masterfully optimized gear ratios. These ratios are the product of exhaustive research and countless real-world trials, custom-tailored to the unique demands of concrete mixer trucks. When the truck is stationary, laden with a full batch of concrete, the gearbox unleashes a prodigious torque boost. This empowers the vehicle to shrug off inertia and commence motion smoothly, without taxing the engine unduly.
As the truck accelerates and transitions through diverse driving scenarios - be it cruising on the highway or deftly maneuvering within the cramped confines of a construction site - the gear ratios adapt with fluid grace. They nimbly strike a harmonious balance between power and speed, optimizing fuel efficiency and overall performance. The torque converter, an integral part of the setup, functions as a buffer between the engine and the gearbox, smoothing out power transfer and precluding jerky starts and sudden power dips.
3. State-of-the-Art Lubrication and Cooling Systems
To safeguard the longevity and ensure the seamless operation of the gearbox, it is outfitted with avant-garde lubrication and cooling systems. The lubrication system operates on a continuous flow paradigm, with a high-pressure pump propelling a specially formulated gear oil throughout the gearbox. This oil weaves a microscopic film around every moving part, slashing friction and wear to a bare minimum.
The cooling system is equally remarkable. Depending on the application and environmental exigencies, it features either an air-cooled or liquid-cooled oil cooler. The gearbox housing is often embellished with fins that augment the surface area for heat dissipation. This dual-pronged approach ensures that the gearbox basks in its optimal operating temperature range, irrespective of whether it's a sweltering summer day on a bustling construction site or a long-haul delivery in frigid climes.
4. Adaptable Shift Control Modalities
Drivers of concrete mixer trucks equipped with the TMG 61.2 Gearbox are bestowed with two versatile shift control options: manual and automated. The manual shift lever is a paragon of ergonomic design, positioned within effortless reach and sculpted to provide tactile and auditory feedback as gears are engaged. This hands-on approach endows the driver with pinpoint control, proving invaluable when navigating complex construction terrains - narrow lanes, precipitous slopes, or zones where precise truck positioning for concrete discharge is de rigueur.
The automated shift system, on the other hand, is a technological marvel. Armed with an array of sensors that vigilantly monitor vehicle speed, engine load, throttle position, and even road conditions, an electronic control unit (ECU) takes the reins. It instantaneously computes the optimal moment to shift gears, mitigating driver fatigue during long hauls and optimizing fuel efficiency. In stop-and-go traffic or during routine highway driving, the automated system shines, deftly adjusting the gears to keep the truck running smoothly.
5. Seamless Integration with Danfoss Technology
One of the standout features of the TMG 61.2 Gearbox is its seamless integration with Danfoss components. Danfoss, a leading luminary in the industry, supplies high-quality hydraulic and electronic systems that interface impeccably with the gearbox. The input shaft of the gearbox is custom-engineered to mate seamlessly with the Danfoss hydraulic motor, ensuring a vibration-free and efficient power transfer to the mixer drum.
Moreover, the gearbox communicates harmoniously with the Danfoss electronic control systems. Diagnostic signals are exchanged, facilitating real-time monitoring and troubleshooting. This integration not only amplifies the overall performance of the concrete mixer truck but also streamlines maintenance and repair procedures, as technicians can rely on the comprehensive diagnostic capabilities provided by Danfoss.
6. Hassle-Free Maintenance and Serviceability
Maintenance of the TMG 61.2 Gearbox is a breeze. Easily accessible ports and covers are provided for routine oil changes, filter replacements, and visual inspections. The oil drain plug is conveniently located, and the oil fill port is designed to prevent spillage. The filters are modular, permitting rapid and hassle-free replacement.
Diagnostic connectors are incorporated, allowing technicians to hook up diagnostic tools and retrieve detailed information about the gearbox's health. The manufacturer supplies comprehensive service manuals that offer step-by-step guidance for troubleshooting common issues, such as noisy gears, shifting problems, or overheating. This wealth of resources ensures that maintenance and repair work can be carried out promptly, minimizing downtime.
7. Proven Performance in the Real World
In the crucible of actual construction projects, the TMG 61.2 Gearbox has consistently proven its mettle. It has enabled concrete mixer trucks to meet tight delivery schedules, transporting freshly mixed concrete to job sites without delay. Whether traversing rocky terrains, ascending steep hills, or cruising on highways, the gearbox delivers reliable power and smooth operation.
Fleet operators have lauded its durability, citing fewer breakdowns and reduced maintenance costs. The combination of its optimized design, efficient power transfer, and ease of maintenance has made it a preferred choice among construction professionals. It not only meets the current demands of the industry but also holds the promise of continued innovation and improvement as technology advances.
In conclusion, the Concrete Mixer Truck TMG 61.2 Gearbox for Danfoss is a paragon of engineering excellence. It combines strength, precision, and functionality to drive the success of concrete mixer trucks in the construction arena. As the industry evolves, this gearbox is poised to adapt and lead the way, remaining an indispensa ble asset for years to come.
| Model NO. |
TMG 61.2 |
Model |
TMG 61.2 |
| Lead Time |
5 Days |
Transport Package |
Standard Export Wooden Case |
| Colour |
as Your Request |
Usage |
Concrete Mixer |
| Weight |
330KG |
Specification |
56*56*68 |
| Trademark |
Bodeke |
Origin |
China |
| HS Code |
8483402000 |
Production Capacity |
100 Sets/Month |
| Technical data of Camray CMR conrete mixer gearbox |
| Model |
51.2 |
61.2 |
Max.Output Torque
Nm |
51000 |
61,000 |
Ratio
l= |
|
1:112 |
| Max.installation angle of Drum |
12° |
12° |
Max.Input speed
rpm |
2500 |
2500 |
Max.Output speed
rpm |
18 |
18 |
| Max.Capacity of Drum m³ |
6~8 |
8~12 |
| Weight(without oil) KG |
280 |
320 |
| Lubrication Oil Quantity dm³ |
10 |
11.5 |
| Max.Misalignmeng of flange |
+/-6° |
+/-6° |
FAQs about Mixer Truck Speed Reducer
Q1: What is a mixer truck speed reducer?
A1: A mixer truck speed reducer is a mechanical device that reduces the speed of the mixer truck's motor, increasing torque and allowing for more effective mixing. It helps to transfer power from the motor to the mixer drum more efficiently, ensuring smooth and consistent mixing.
Q2: Why is a speed reducer necessary for mixer trucks?
A2: A speed reducer is necessary for mixer trucks because it matches the speed and torque requirements of the mixer drum to the output of the truck's motor. By reducing the speed, the reducer amplifies the torque, allowing the mixer drum to rotate at the optimal speed for mixing, while minimizing wear and tear on the motor.
Q3: How does a mixer truck speed reducer work?
A3: A mixer truck speed reducer typically consists of a series of gears or other mechanical components that transfer power from the motor to the mixer drum at a reduced speed. These gears are designed to mesh together, reducing the speed of rotation while increasing torque. This allows the mixer drum to rotate at a slower, more controlled speed, ensuring effective mixing.
Q4: What are the benefits of using a mixer truck speed reducer?
A4: Using a mixer truck speed reducer provides several benefits. It increases the torque output of the motor, allowing the mixer drum to rotate more effectively and mix materials more thoroughly. Additionally, it reduces wear and tear on the motor by matching the speed and torque requirements of the mixer drum, extending the motor's lifespan. Furthermore, a speed reducer can improve the overall efficiency of the mixer truck, reducing fuel consumption and operational costs.
Q5: How often should a mixer truck speed reducer be maintained?
A5: The frequency of maintenance for a mixer truck speed reducer depends on the specific model and manufacturer's recommendations. However, generally speaking, it is important to perform regular inspections and lubrication to ensure the reducer is operating smoothly and efficiently. Additionally, if any issues or malfunctions are noticed, it is crucial to address them promptly to prevent further damage or downtime. Regular maintenance can help extend the lifespan of the speed reducer and keep your mixer truck operating at peak performance.
Q6: What are the common issues that can arise with mixer truck speed reducers?
A6: Common issues that can arise with mixer truck speed reducers include wear and tear on gears, bearings, and other mechanical components. This can lead to reduced efficiency, increased noise, and ultimately, failure of the reducer. Lubrication issues, such as insufficient or contaminated lubricant, can also cause problems. Regular maintenance and inspection, as well as prompt repair of any issues, are crucial to preventing these common problems and ensuring the reliable operation of the speed reducer.
Q7.Are you manufacturer? And what's the delivery time?
A7:Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 25-30 days will be finished and sent to customer in time.
Q8.If we don't find what we want on your website, what should we do?
A8: You can email us the descriptions and pictures of the products you need, We will check whether we can make it.
Q9.How about the inspection and Guarantee of products?
A9:We promise: all products are tested before ship, to confirm it will be working and in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn't work due to quality issue in the period, we will send spares to repair for free.
Bodeke Industrial Components Co., Ltd. is a leading Chinese company specializing in the manufacturing and maintenance of a wide range of industrial equipment components. Our products find application in diverse sectors, including cement tanker trucks, excavators, rescue equipment for cement trucks, mixers, cranes, hydraulic motors, hydraulic pumps, and other industrial machinery.
| Empower your industrial machinery with Bodeke - a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke's quality components-your trusted partner in global industrial excellence. |
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