Mobile Portable MIG Welding Robot Machine, 6-Axis Industrial Robot with 919mm Robot Arm

• Customization: Available
• Cooling Way: Water Cooling
• Style: Portable
• Model NO.: JRS-Y919-5
• Frequency Range: High Frequency
• Electric Current: AC
• Work Form: Moving-Coil
• Type: Manual Metal-Arc Welder
• Transport Package: Woodenbox
• Specification: 120*70*100cm
• Trademark: JIN TAI
• Origin: China
• HS Code: 8515312000
• Production Capacity: 300/Month

Product Description

Unleashing the Potential of Collaborative Arc Welding Robots: A Paradigm Shift in Welding Technology

In the ever - evolving landscape of industrial manufacturing, the collaborative arc welding robot stands as a testament to the remarkable advancements in welding automation. This cutting - edge piece of welding equipment is not just a tool but a game - changer, revolutionizing the way arc welding operations are conducted across various industries.

Robust Design and Impressive Capabilities

The collaborative arc welding robot is equipped with a mechanical arm boasting a 5KG load capacity. This payload specification allows the robot to handle a wide variety of welding tasks with ease. Whether it's maneuvering welding torches for MIG welding machines or handling small - scale workpieces for TIG welding applications, the 5KG load limit provides ample strength while maintaining precision. Complementing this, the robot's operation range of 919mm offers extensive coverage, enabling it to reach into tight corners and work on large - sized components without the need for excessive repositioning of the workpiece. This expansive reach ensures that complex geometries and hard - to - access areas are no longer a challenge for welding operations.

Versatile Integration with Welding Machines

One of the most significant features of this collaborative arc welding robot is its seamless integration with different types of welding machines. It pairs effortlessly with MIG welding machines, which are renowned for their high - speed and high - deposition capabilities, making it ideal for mass - production welding tasks in industries like automotive manufacturing. For applications that demand the utmost precision, such as aerospace or electronics manufacturing, the robot works in harmony with TIG welding machines. This versatility allows manufacturers to leverage the strengths of different welding processes within a single automated system.

 

In contrast to portable welding machines, which are often used for on - site repairs or small - scale projects due to their mobility, the collaborative arc welding robot excels in high - volume, repetitive production environments. While portable welding machines offer flexibility in terms of location, they lack the automation and precision that robotic systems can provide. The collaborative arc welding robot, on the other hand, can execute the same welding task with consistent quality over and over again, reducing human error and improving overall productivity.

Driving Welding Automation and Robotic Arc Welding

The collaborative arc welding robot is at the forefront of welding automation and robotic arc welding. By automating the arc welding process, it eliminates many of the challenges associated with manual welding, such as fatigue - induced errors, inconsistent weld quality, and slow production speeds. The robot can be programmed to follow intricate welding paths with pinpoint accuracy, adjusting parameters like welding current, voltage, and travel speed in real - time to ensure optimal weld quality.

 

Moreover, the data - collection capabilities of the robotic system are invaluable. It records a wealth of information during the welding process, including welding parameters, time stamps, and any deviations from the programmed path. This data can be analyzed to identify trends, optimize welding processes, and predict maintenance needs for the welding equipment, such as arc welding machines. This level of data - driven decision - making is a key advantage of robotic arc welding, enabling manufacturers to continuously improve their operations.

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.