6 Axis Lean Arc Laser TIG/MIG Welding Robot, Industrial Robot 5kg Payload Cobot

• Customization: Available
• Cooling Way: Water Cooling
• Style: Portable
• Model NO.: JRS-Y919-5
• Frequency Range: High Frequency
• Electric Current: AC
• Work Form: Moving-Coil
• Type: Manual Metal-Arc Welder
• Transport Package: Woodenbox
• Specification: 120*70*100cm
• Trademark: JIN TAI
• Origin: China
• HS Code: 8515312000
• Production Capacity: 300/Month

Product Description

Redefining Arc Welding with Collaborative Robots: Precision, Efficiency, and Innovation

 

In the fast - paced world of industrial manufacturing, the collaborative arc welding robot emerges as a beacon of innovation, reshaping the boundaries of what's possible in welding automation. This cutting - edge piece of welding equipment combines advanced robotics technology with the versatility of various welding machines, offering a comprehensive solution for modern manufacturing needs.

Power and Reach in One Package

The collaborative arc welding robot is equipped with a robust mechanical arm boasting a 5KG load capacity. This payload allows the robot to handle a wide variety of welding tasks, from maneuvering delicate TIG welding torches for precision work to managing heavier components during MIG welding operations. The 919mm operation range further extends its capabilities, enabling it to access hard - to - reach areas on large workpieces without the need for extensive repositioning. Whether it's welding the intricate parts of a high - end electronic device or the massive structures of a ship, this robot can handle the job with ease.

Compatibility with a Range of Welding Machines

One of the key strengths of this collaborative arc welding robot is its compatibility with different types of welding machines. It integrates seamlessly with MIG welding machines, making it an ideal choice for high - volume production environments, such as automotive manufacturing plants. The robot can work in tandem with MIG welding machines to quickly and efficiently produce strong, consistent welds on large numbers of components.

For applications that demand a higher level of precision, the robot pairs perfectly with TIG welding machines. In industries like aerospace, where the quality and integrity of welds are of utmost importance, the collaborative arc welding robot, when used with a TIG welding machine, can create flawless welds on complex and delicate components.

 

Unlike portable welding machines, which are often used for on - site repairs or small - scale projects due to their mobility, the collaborative arc welding robot is designed for large - scale, repetitive production tasks. It offers the advantage of consistent performance and high - level automation, ensuring that each weld meets the strictest quality standards.

Advancing Welding Automation and Robotic Arc Welding

The collaborative arc welding robot is at the forefront of welding automation and robotic arc welding. It automates the arc welding process, eliminating the variability and potential errors associated with manual welding. The robot can be programmed to follow precise welding paths, adjusting parameters such as welding current, voltage, and speed in real - time to optimize the welding process.

 

Moreover, the robot's advanced sensors and control systems enable it to detect and adapt to changes in the workpiece or welding environment. This real - time adaptability ensures that the quality of the welds remains consistent, even when dealing with variations in materials or welding conditions.

 

The data - collection capabilities of the collaborative arc welding robot are also a significant advantage. It records detailed information about each welding operation, including parameters, time stamps, and any anomalies. This data can be analyzed to improve the welding process, predict maintenance needs for the welding equipment, and enhance overall production efficiency.

Safe and Collaborative Workspaces

Safety is a top priority in any industrial environment, and the collaborative arc welding robot is designed with this in mind. It features advanced safety systems that allow it to work safely alongside human operators in a shared workspace. The robot can detect the presence of humans and adjust its movements accordingly, reducing the risk of accidents and injuries.

 

This collaborative nature also enhances productivity by allowing human operators and the robot to work together seamlessly. Operators can focus on tasks that require human judgment and dexterity, while the robot handles the repetitive and physically demanding welding tasks. This division of labor not only improves efficiency but also creates a more comfortable and productive work environment.

Cost - Effective and Sustainable Solutions

Investing in a collaborative arc welding robot offers significant cost - savings in the long run. While the initial investment may be higher compared to traditional welding equipment, the increased productivity, reduced rework, and lower labor costs associated with the robot quickly offset this expense.

 

In addition, the robot's ability to optimize the use of welding materials, such as filler metals and shielding gases, contributes to a more sustainable manufacturing process. By reducing waste and improving the efficiency of the welding operation, the collaborative arc welding robot helps businesses minimize their environmental impact while maximizing their bottom line.

Applications in Diverse Industries

The collaborative arc welding robot has a wide range of applications across various industries. In the automotive industry, it is used for welding car bodies, chassis components, and exhaust systems. In the construction industry, it can be employed to weld structural steel for buildings and bridges. The electronics industry also benefits from its precision capabilities, using it to weld small, delicate components.

 

In the renewable energy sector, the robot plays a crucial role in welding components for wind turbines, solar panels, and other energy - generating systems. Its ability to handle different materials and welding processes makes it a valuable asset in the production of sustainable energy infrastructure.

Conclusion

The collaborative arc welding robot, with its 5KG load capacity and 919mm operation range, represents a significant advancement in welding technology. By combining compatibility with various welding machines, advanced automation capabilities, and a focus on safety and collaboration, it offers a comprehensive solution for modern manufacturing. As industries continue to evolve and demand higher levels of quality, efficiency, and sustainability, the collaborative arc welding robot will undoubtedly play an increasingly important role in shaping the future of welding operations.

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.