Low Splash Welder Laser TIG/MIG Welding Robot Arm, Industrial Robot 5kg Payload Cobot

• Customization: Available
• Cooling Way: Water Cooling
• Style: Portable
• Model NO.: JRS-Y919-5
• Frequency Range: High Frequency
• Electric Current: AC
• Work Form: Moving-Coil
• Type: Manual Metal-Arc Welder
• Transport Package: Woodenbox
• Specification: 120*70*100cm
• Trademark: JIN TAI
• Origin: China
• HS Code: 8515312000
• Production Capacity: 300/Month

Product Description

Collaborative Arc Welding Robot: Revolutionizing Industrial 4.0 Welding

In the era of smart manufacturing, the Collaborative Arc Welding Robot is spearheading a new wave of innovation in welding technology. As the cornerstone of Welding Automation, this advanced robotic system redefines precision, efficiency, and safety in industrial arc welding processes, offering unprecedented capabilities for modern manufacturing.

Precision Engineering and Performance Excellence

Equipped with a 5KG payload robotic arm, this Arc Welding Robot features an optimized dynamic structure designed to handle a diverse range of Welding Equipment, including MIG Welding Machines, TIG Welding Machines, and traditional Arc Welding Machines. With a working radius of 919mm, the robot covers most industrial welding scenarios, from complex 3D curved surfaces to long straight seams on large workpieces. Its repeatability accuracy of ±0.05mm ensures consistent, high - quality welds that meet the most stringent industry standards.

Intelligent Collaboration and Automated Integration

The key advantage of the Collaborative Arc Welding Robot lies in its "human - robot coexistence" mode. Advanced force sensors and vision systems enable real - time interaction with operators, allowing seamless collaboration in shared workspaces without the need for safety fences. This not only enhances production flexibility but also significantly reduces infrastructure costs associated with traditional automation.

 

In a Welding Automation ecosystem, this robot complements Portable Welding Machines effectively. While the robot handles high - volume, fixed - station welding tasks, portable units provide on - the - go support for repairs or mobile operations. This "primary - auxiliary collaboration" model enables enterprises to build efficient and flexible welding production lines.

Multi - Process Compatibility and Application Expansion

Whether it's high - speed MIG/MAG welding or precision TIG joining, the collaborative robot adapts seamlessly. In the automotive industry, integration with a MIG Welding Machine enables efficient body frame assembly; in aerospace, pairing with a TIG Welding Machine ensures precise welding of titanium alloy components. The built - in process database supports over 200 preset welding parameters, allowing rapid switching between different materials (carbon steel, stainless steel, aluminum alloy, etc.), which significantly shortens changeover times.

Data - Driven Quality Control

Through Robotic Arc Welding technology, enterprises achieve full digital management of the welding process. The system continuously collects over 30 critical parameters such as voltage, current, and welding speed, and uses AI algorithms for real - time quality prediction. Upon detecting anomalies, the robot automatically adjusts parameters or triggers alerts, reducing welding defects by over 70%. This intelligent feature transforms quality control from "post - inspection" to "real - time prevention".

Perfect Balance of Safety and Efficiency

Compared to traditional arc welding equipment, the collaborative robot represents a significant leap in safety design. Laser scanners and collision detection systems respond to potential hazards in 0.1 seconds, preventing injuries. Meanwhile, its continuous operation capability of 24 hours/day boosts efficiency by 3 - 5 times compared to manual welding. This dual advantage of "safety + efficiency" makes it ideal for high - risk environments such as nuclear facility maintenance and chemical pipeline welding.

Core Component of the Future Factory

As a hallmark of Industrial 4.0, the collaborative arc welding robot supports Industrial Internet of Things (IIoT) protocols, enabling seamless integration into smart manufacturing systems. Integration with MES and ERP systems allows automated production scheduling, remote equipment monitoring, and weld data traceability. This deep digital capability ensures high - efficiency operations even when faced with diverse, small - batch production requirements.

Conclusion

The emergence of the collaborative arc welding robot signals a fundamental shift from labor - intensive to technology - driven welding processes. The perfect combination of its 5KG payload and 919mm working range provides standardized yet flexible solutions for various manufacturing sectors. As Welding Automation continues to evolve, this robot will drive global manufacturing toward higher quality and lower costs.

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.