6 Axis Low Splash Welder Laser TIG/MIG Welding Robot Arm, Range 919mm Payload 5kg

• Customization: Available
• Cooling Way: Water Cooling
• Style: Portable
• Model NO.: JRS-Y919-5
• Frequency Range: High Frequency
• Electric Current: AC
• Work Form: Moving-Coil
• Type: Manual Metal-Arc Welder
• Transport Package: Woodenbox
• Specification: 120*70*100cm
• Trademark: JIN TAI
• Origin: China
• HS Code: 8515312000
• Production Capacity: 300/Month

Product Description

Collaborative Arc Welding Robot

In the rapidly evolving landscape of modern manufacturing, the collaborative arc welding robot emerges as a groundbreaking innovation in the domain of welding automation. With a mechanical arm boasting a 5KG load capacity and an expansive 919mm operation range, this state - of - the - art welding robot redefines the standards of precision, efficiency, and versatility in the field of welding equipment.

This collaborative arc welding robot is not just another piece of machinery; it represents a revolutionary leap forward in the integration of robotic technology and welding processes. Unlike traditional welding machines, it combines the functions of multiple types of welding devices, making it a highly adaptable and multifunctional solution for various welding tasks. It can seamlessly transform into a MIG (Metal Inert Gas) welding machine, which is renowned for its high - speed welding capabilities and excellent weld quality. In industries such as automotive manufacturing, where large - scale production and quick turnaround times are crucial, the robot's MIG welding mode can significantly boost productivity. By precisely controlling the wire feed rate and arc characteristics, it ensures consistent and reliable welds, reducing the need for post - weld corrections and saving valuable production time.

Simultaneously, the robot also has the ability to function as a TIG (Tungsten Inert Gas) welding machine. TIG welding is widely favored in applications that demand high - precision and aesthetically pleasing welds, such as in the aerospace, jewelry, and high - end electronics industries. The collaborative arc welding robot's TIG welding function enables it to handle delicate materials with utmost care, producing clean and accurate welds that meet the most stringent quality requirements. Its advanced control system allows for fine - tuned adjustments of the welding parameters, ensuring optimal results even in complex welding scenarios.

As an arc welding machine, this collaborative robot stands out for its exceptional performance. The 919mm operation range of its mechanical arm provides an extensive working envelope, allowing it to reach and weld in areas that are otherwise difficult to access. This large - scale reach, coupled with the 5KG load capacity, makes it suitable for a wide variety of welding applications, from small - scale intricate welding jobs to large - scale structural welding projects. Whether it's joining thin sheets of metal or welding thick structural components, the robot can handle the task with ease and precision.

When compared to portable welding machines, which are often limited in terms of functionality and precision, the collaborative arc welding robot offers a significant advantage. While portable welding machines provide mobility, they lack the advanced automation and high - precision capabilities of robotic systems. This collaborative robot, on the other hand, combines the flexibility of portability with the superior accuracy and repeatability of robotic arc welding. It can be easily moved and set up in different work areas, making it a versatile solution for both fixed - site and on - the - go welding operations.

Robotic arc welding, powered by this collaborative robot, brings a multitude of benefits to the manufacturing process. It eliminates the variability and fatigue associated with manual welding, ensuring consistent and high - quality welds every time. The robot can work continuously for extended periods without a decline in performance, significantly increasing production efficiency. Moreover, it enhances workplace safety by reducing the exposure of human workers to hazardous welding environments, minimizing the risk of injuries and health hazards.

The welding automation features of this collaborative arc welding robot are truly remarkable. It can be programmed to execute complex welding sequences with ease, following precise paths and patterns. Through the use of advanced sensors and control algorithms, it can monitor and adjust the welding process in real - time, ensuring optimal weld quality even in the face of changing material properties or environmental conditions. This intelligent automation not only improves the quality and consistency of the welds but also reduces material waste and production costs, making it a cost - effective solution for manufacturers.

In conclusion, the collaborative arc welding robot with a 5KG - load mechanical arm and a 919mm operation range is a game - changing innovation in the field of welding. Its ability to function as different types of welding machines, combined with its extensive operation range, high - precision automation, and enhanced safety features, makes it an indispensable asset for industries seeking to enhance their welding capabilities. As the demand for high - quality, efficient, and automated welding solutions continues to grow, this collaborative arc welding robot is set to play a pivotal role in shaping the future of manufacturing.

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.