Assistive Mobile Arc Welding Robot
In modern manufacturing industries, welding technology plays a crucial role. The assistive mobile arc welding robot emerges as a remarkable innovation to meet the growing demands for high-quality and efficient welding processes.
This type of robot is designed with a high degree of mobility. It is typically equipped with advanced wheeled or tracked locomotion systems, enabling it to move freely and flexibly within the workspace. Whether it's a large-scale production workshop or a complex construction site, the robot can reach the desired welding positions precisely.
The assistive aspect is manifested in multiple ways. Firstly, it incorporates intelligent sensing technologies. Through a variety of sensors such as laser sensors, vision cameras, and tactile sensors, it can perceive the surrounding environment in real-time. It can detect the shape, position, and orientation of the workpiece to be welded, as well as any potential obstacles in its path. This information allows the robot to automatically adjust its movement path and welding parameters to ensure accurate and stable welding operations.
Secondly, it has a user-friendly interface that simplifies the operation process. Even workers with limited robotic experience can quickly master the basic operation skills. The interface provides clear instructions and visual feedback, allowing operators to monitor the welding progress and make necessary adjustments at any time. In case of any abnormalities or errors during the welding process, the robot can issue timely alarms and provide diagnostic suggestions to assist operators in resolving problems promptly.
In terms of welding capabilities, the assistive mobile arc welding robot is equipped with a high-performance welding power source. It can support various welding methods such as arc welding, gas shielded welding, and pulsed welding, depending on the specific requirements of the workpiece. The welding torch is precisely controlled by a sophisticated motion control system, which can achieve fine-tuned movements in multiple directions, ensuring uniform and high-quality weld seams.
Moreover, the robot can be integrated with a production line management system. It can receive welding task instructions remotely, update its operation parameters automatically, and upload welding data for quality analysis and process optimization. This seamless integration not only improves production efficiency but also enables real-time quality control and traceability in the welding process.
In conclusion, the assistive mobile arc welding robot represents a significant advancement in the field of welding technology. Its combination of mobility, intelligence, and user-friendliness makes it an indispensable tool for modern manufacturing, contributing to enhanced productivity, improved welding quality, and reduced labor intensity. It is paving the way for the future development of more intelligent and automated welding processes.
| JRS-Y1400-3 Robot Body |
| Axes of The Robotic Arm |
Six-Axis |
| Load Capacity |
3KG |
Repetitive Positioning Accuracy
of The Robot (Mm) |
0.02 Mm |
| Maximum Working Range |
1240 Mm |
| Fixing Method of The Robotic Arm |
Fixed By lagnetic Attraction And Can BeDetached From The Mobile Car. |
| Human-lachine Interaction System |
Wired Connection ls Standard,And WirelessConnection ls Optional. |
| Welding Process Software |
1,Entirely English Interface |
| 2,Independently Developed |
| 3,Rich Welding Process Packages |
| 4,Simple Operation. |
| Welding Power Supply |
The welding machine's brand, model, and power supply can all be customized to suit your needs.. AirCooling ls Standard And Water Cooling ls Optiona1. |
| Portable Mobile Car |
0verall Dimensions Are 1200*700*1000Mm |
The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.
The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.
Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.
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