7.1r120cp with Weater Pump, Planetary Gear Reducer for Concrete Mixer, 6.5r120cp/PMP6.5cp

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Customization: Available
Application: Machinery
Hardness: Soft Tooth Surface
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  • 7.1r120cp with Weater Pump, Planetary Gear Reducer for Concrete Mixer, 6.5r120cp/PMP6.5cp
  • 7.1r120cp with Weater Pump, Planetary Gear Reducer for Concrete Mixer, 6.5r120cp/PMP6.5cp
  • 7.1r120cp with Weater Pump, Planetary Gear Reducer for Concrete Mixer, 6.5r120cp/PMP6.5cp
  • 7.1r120cp with Weater Pump, Planetary Gear Reducer for Concrete Mixer, 6.5r120cp/PMP6.5cp
  • 7.1r120cp with Weater Pump, Planetary Gear Reducer for Concrete Mixer, 6.5r120cp/PMP6.5cp
  • 7.1r120cp with Weater Pump, Planetary Gear Reducer for Concrete Mixer, 6.5r120cp/PMP6.5cp
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Basic Info.

Model NO.
7.1R120CP
Installation
90 Degree
Layout
Coaxial
Gear Shape
Conical - Cylindrical Gear
Step
Double-Step
Type
Gear Reducer
Transport Package
Wooden Box
Specification
56*56*68
Trademark
Bodeke
Origin
China
HS Code
8412291000
Production Capacity
300/Month

Product Description

7.1r120cp with Weater Pump, Planetary Gear Reducer for Concrete Mixer, 6.5r120cp/PMP6.5cp

Unveiling the All - New Mixer Truck PMP 7.1R120CP Gearbox With Water Pump

Introduction

In the fast - paced and demanding world of construction, the efficiency and reliability of mixer trucks are of utmost importance. The new Mixer Truck PMP 7.1R120CP Gearbox With Water Pump is a revolutionary addition to the industry, designed to meet the highest standards of performance, durability, and innovation. This integrated system combines the power of a high - end gearbox with the functionality of a water pump, offering a comprehensive solution for mixer truck operations.

Design and Build Quality

Robust Gearbox Structure

The PMP 7.1R120CP gearbox is built with a heavy - duty cast - iron housing. This material provides exceptional strength and resistance to the harsh vibrations and impacts that are common on construction sites. The housing is precisely machined to ensure a perfect fit for all internal components, reducing the risk of misalignment and premature wear. The internal gears are made from high - grade alloy steel, heat - treated to enhance their hardness and toughness. This allows the gearbox to handle high - torque loads without compromising its performance.

Water Pump Integration

The water pump is seamlessly integrated into the gearbox design. This integration not only saves space but also ensures efficient power transfer between the two components. The water pump housing is made from corrosion - resistant materials, such as stainless steel or aluminum alloy, to withstand the constant exposure to water and chemicals. The impeller of the water pump is designed for maximum efficiency, with a carefully engineered shape that allows for high - volume water flow at low energy consumption.

Performance Features

High - Torque Transmission

One of the key features of the PMP 7.1R120CP gearbox is its ability to transmit high torque. The gear ratios are optimized to provide the right amount of power to the mixer drum, whether it is in the process of mixing concrete or in transit. This high - torque performance ensures that the mixer drum can rotate smoothly and efficiently, even when dealing with large volumes of concrete. The gearbox can handle up to [X] Nm of torque, making it suitable for a wide range of mixer truck applications.

Precise Gear Shifting

The gear - shifting mechanism in the PMP 7.1R120CP is designed for precision and smoothness. The synchronizers are carefully calibrated to ensure that gear changes are quick and seamless. This not only improves the driving experience but also reduces the wear and tear on the gears. The gearbox also features a fail - safe mechanism that prevents accidental gear shifting, enhancing the safety of the vehicle.

Efficient Water Pump Operation

The water pump is capable of delivering a high volume of water at a consistent pressure. It can fill the mixer drum with water in a matter of minutes, which is crucial for maintaining the proper consistency of the concrete. The water pump is also designed to be self - priming, eliminating the need for manual priming before operation. This feature saves time and effort for the operators.

Compatibility and Adaptability

Engine Compatibility

The PMP 7.1R120CP gearbox is designed to be compatible with a wide range of engines commonly used in mixer trucks. It can be easily integrated with both diesel and alternative - fuel engines, providing flexibility for truck manufacturers and operators. The input shaft of the gearbox is engineered to match the output shaft of different engines, ensuring a perfect fit and optimal power transfer.

Mounting Options

The gearbox and water pump assembly offers multiple mounting options, allowing it to be installed in various mixer truck models. The mounting brackets are adjustable, which means that the assembly can be customized to fit the specific requirements of different vehicles. This adaptability makes the PMP 7.1R120CP a versatile choice for the construction industry.

Maintenance and Serviceability

Easy Access to Components

The design of the PMP 7.1R120CP Gearbox With Water Pump prioritizes easy maintenance. The housing is designed with access panels that allow technicians to quickly and easily reach the internal components, such as the gears, bearings, and seals. This makes it easier to perform routine inspections, lubrication, and component replacements. The water pump also has a removable cover, which simplifies the cleaning and maintenance of the impeller.

Diagnostic Features

The gearbox is equipped with advanced diagnostic sensors that monitor various parameters, such as temperature, pressure, and vibration. These sensors can detect early signs of potential problems, such as overheating or excessive wear. The diagnostic data can be accessed through a dedicated diagnostic port, allowing technicians to quickly identify and address issues before they escalate into major problems. This proactive approach to maintenance helps to minimize downtime and reduce maintenance costs.

Safety Features

Overload Protection

The PMP 7.1R120CP gearbox is equipped with an overload protection system. This system monitors the torque load on the gearbox and automatically disengages the power transmission if the load exceeds a safe limit. This protects the gearbox from damage and ensures the safety of the vehicle and its operators.

Water Pump Safety Mechanisms

The water pump has several safety features, such as a pressure relief valve. This valve prevents the water pressure from exceeding a safe level, which could cause damage to the pump or the water supply system. Additionally, the water pump is designed to shut off automatically if there is a blockage in the water flow, preventing overheating and damage to the impeller.

Environmental Considerations

Fuel Efficiency

The efficient design of the PMP 7.1R120CP gearbox and water pump contributes to improved fuel efficiency. The optimized gear ratios and low - friction components reduce the power consumption of the gearbox, which in turn reduces the fuel consumption of the engine. This not only saves costs for the operators but also reduces the environmental impact of the mixer truck.

Reduced Noise and Vibration

The precision - engineered gears and the balanced design of the water pump reduce noise and vibration levels during operation. This creates a more comfortable working environment for the truck drivers and also reduces the noise pollution in the surrounding area.

Conclusion

The new Mixer Truck PMP 7.1R120CP Gearbox With Water Pump is a game - changer in the construction industry. Its combination of high - performance features, compatibility, ease of maintenance, and safety make it an ideal choice for mixer truck manufacturers and operators. Whether it is for large - scale construction projects or small - scale building jobs, this integrated system is sure to enhance the efficiency and reliability of mixer trucks, setting a new standard for the industry. With its innovative design and advanced technology, the PMP 7.1R120CP Gearbox With Water Pump is poised to become the go - to solution for mixer truck applications in the years to come.
Model NO. 7.1R120CP Model 7.1R120CP
Lead Time 5 Days Transport Package Standard Export Wooden Case
Colour as Your Request Usage Concrete Mixer
Weight 330KG Specification 56*56*68
Trademark Bodeke Origin China
HS Code 8483402000 Production Capacity 100 Sets/Month
Technical data of Camray CMR conrete mixer gearbox
Model 6.5R120CP 7.1R120CP
Max.Output Torque
Nm
65,000 65,000
Ratio
l=
1:120 1:120
Max.installation angle of Drum 12° 12°
Max.Input speed
rpm
2500 2500
Max.Output speed
rpm
18 18
Max.Capacity of Drum   m³ 8~12 8~12
Weight(without oil)    KG 320 320
FAQs about Mixer Truck Speed Reducer

Q1: What is a mixer truck speed reducer?
A1: A mixer truck speed reducer is a mechanical device that reduces the speed of the mixer truck's motor, increasing torque and allowing for more effective mixing. It helps to transfer power from the motor to the mixer drum more efficiently, ensuring smooth and consistent mixing.

Q2: Why is a speed reducer necessary for mixer trucks?
A2: A speed reducer is necessary for mixer trucks because it matches the speed and torque requirements of the mixer drum to the output of the truck's motor. By reducing the speed, the reducer amplifies the torque, allowing the mixer drum to rotate at the optimal speed for mixing, while minimizing wear and tear on the motor.

Q3: How does a mixer truck speed reducer work?
A3: A mixer truck speed reducer typically consists of a series of gears or other mechanical components that transfer power from the motor to the mixer drum at a reduced speed. These gears are designed to mesh together, reducing the speed of rotation while increasing torque. This allows the mixer drum to rotate at a slower, more controlled speed, ensuring effective mixing.

Q4: What are the benefits of using a mixer truck speed reducer?
A4: Using a mixer truck speed reducer provides several benefits. It increases the torque output of the motor, allowing the mixer drum to rotate more effectively and mix materials more thoroughly. Additionally, it reduces wear and tear on the motor by matching the speed and torque requirements of the mixer drum, extending the motor's lifespan. Furthermore, a speed reducer can improve the overall efficiency of the mixer truck, reducing fuel consumption and operational costs.

Q5: How often should a mixer truck speed reducer be maintained?
A5: The frequency of maintenance for a mixer truck speed reducer depends on the specific model and manufacturer's recommendations. However, generally speaking, it is important to perform regular inspections and lubrication to ensure the reducer is operating smoothly and efficiently. Additionally, if any issues or malfunctions are noticed, it is crucial to address them promptly to prevent further damage or downtime. Regular maintenance can help extend the lifespan of the speed reducer and keep your mixer truck operating at peak performance.

Q6: What are the common issues that can arise with mixer truck speed reducers?
A6: Common issues that can arise with mixer truck speed reducers include wear and tear on gears, bearings, and other mechanical components. This can lead to reduced efficiency, increased noise, and ultimately, failure of the reducer. Lubrication issues, such as insufficient or contaminated lubricant, can also cause problems. Regular maintenance and inspection, as well as prompt repair of any issues, are crucial to preventing these common problems and ensuring the reliable operation of the speed reducer.

Q7.Are you manufacturer?  And what's the delivery time?
A7:Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 25-30 days will be finished and sent to customer in time.

Q8.If we don't find what we want on your website, what should we do?
A8: You can email us the descriptions and pictures of the products you need, We will check whether we can make it.

Q9.How about the inspection and Guarantee of products?
A9:We promise: all products are tested before ship, to confirm it will be working and  in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn't work due to quality issue in the period, we will send spares to repair for free.

Bodeke Industrial Components Co., Ltd. is a leading Chinese company specializing in the manufacturing and maintenance of a wide range of industrial equipment components. Our products find application in diverse sectors, including cement tanker trucks, excavators, rescue equipment for cement trucks, mixers, cranes, hydraulic motors, hydraulic pumps, and other industrial machinery.
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Empower your industrial machinery with Bodeke - a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke's quality components-your trusted partner in global industrial excellence.
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