PMP6.5r120 Hydraulic Final Drive Travel Device Motor Reducer Used in Concrete Mixer Truck

Product Details
Customization: Available
Application: Machinery
Layout: Coaxial
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  • PMP6.5r120 Hydraulic Final Drive Travel Device Motor Reducer Used in Concrete Mixer Truck
  • PMP6.5r120 Hydraulic Final Drive Travel Device Motor Reducer Used in Concrete Mixer Truck
  • PMP6.5r120 Hydraulic Final Drive Travel Device Motor Reducer Used in Concrete Mixer Truck
  • PMP6.5r120 Hydraulic Final Drive Travel Device Motor Reducer Used in Concrete Mixer Truck
  • PMP6.5r120 Hydraulic Final Drive Travel Device Motor Reducer Used in Concrete Mixer Truck
  • PMP6.5r120 Hydraulic Final Drive Travel Device Motor Reducer Used in Concrete Mixer Truck
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Basic Info.

Model NO.
PMP6.5R120
Hardness
Hardened Tooth Surface
Installation
Horizontal Type
Step
Double-Step
Type
Planetary Gear Box
Transport Package
Wooden Box
Specification
56*56*68
Trademark
Bodeke
Origin
China
HS Code
8412291000
Production Capacity
300/Month

Product Description

PMP6.5r120 Hydraulic Final Drive Travel Device Motor Reducer Used in Concrete Mixer Truck
The All - New Mixer Truck PMP 6.5 Gearbox: A Marvel of Engineering for the Construction Industry

Introduction

In the dynamic and demanding realm of construction, the efficiency and reliability of equipment play a pivotal role. The mixer truck, a staple in concrete transportation and mixing operations, heavily relies on its gearbox to function optimally. The all - new Mixer Truck PMP 6.5 Gearbox emerges as a revolutionary component, meticulously engineered to meet and exceed the rigorous requirements of modern construction projects. This gearbox represents a significant leap forward in technology, combining advanced design principles with cutting - edge materials and manufacturing techniques.

Design and Construction

1. Robust Housing

The PMP 6.5 Gearbox features a housing constructed from high - strength alloy steel. This material choice is not arbitrary; it is a result of extensive research and testing to ensure maximum durability and resistance to external forces. The alloy steel housing can withstand the harsh vibrations, impacts, and environmental conditions that mixer trucks encounter on construction sites. Its thick - walled design provides additional protection to the internal components, safeguarding them from damage and ensuring a long - lasting performance.

2. Precision - Machined Gears

At the heart of the gearbox are its gears, which are machined to an extremely high level of precision. Using state - of - the - art CNC (Computer Numerical Control) machining technology, each gear tooth is crafted with exacting tolerances. The gears are designed with a specific profile that ensures smooth meshing and minimal power loss during transmission. The precision - machining process also reduces noise generation, creating a more comfortable operating environment for the truck driver.

3. Advanced Lubrication System

An efficient lubrication system is integrated into the PMP 6.5 Gearbox. This system uses a high - quality lubricant that is specifically formulated for heavy - duty applications. The lubricant is continuously circulated through the gearbox to reduce friction between the moving parts, thereby minimizing wear and tear. The lubrication system also features a filtration mechanism that removes contaminants from the lubricant, ensuring its purity and effectiveness over time. This not only extends the lifespan of the gears and other components but also reduces the need for frequent maintenance.

Performance - Oriented Features

1. High Torque Transmission

One of the most outstanding features of the PMP 6.5 Gearbox is its ability to transmit high torque. Mixer trucks often need to handle heavy loads, especially when the mixer drum is filled with concrete. The gearbox is designed to efficiently transfer the engine's power to the drum, enabling smooth and continuous mixing operations. It can handle the high - torque demands without experiencing slippage or overheating, ensuring that the concrete is mixed to the desired consistency.

2. Multiple Gear Ratios

The gearbox offers a range of carefully calibrated gear ratios. These ratios are optimized for different operating conditions of the mixer truck. For instance, during low - speed maneuvers, such as when the truck is entering or exiting a construction site, a lower gear ratio provides increased torque for better control. On the other hand, when the truck is traveling on highways or open roads, a higher gear ratio allows for more fuel - efficient operation. The ability to shift between these gear ratios seamlessly enhances the overall performance and versatility of the mixer truck.

3. Quick and Smooth Shifting

The gear - shifting mechanism in the PMP 6.5 Gearbox is designed for quick and smooth operation. The shift forks and synchronizers are engineered to minimize the time and effort required to change gears. This not only improves the driving experience but also reduces the stress on the gears and other components during shifting. The result is a more responsive and efficient mixer truck that can adapt to different driving scenarios with ease.

Compatibility and Integration

1. Engine Compatibility

The PMP 6.5 Gearbox is designed to be compatible with a wide range of engines commonly used in mixer trucks. It can interface seamlessly with both diesel and alternative - fuel engines, making it a versatile choice for different truck manufacturers and operators. The gearbox's input shaft and coupling mechanisms are engineered to match the power output and rotational characteristics of various engines, ensuring a perfect fit and optimal performance.

2. Integration with Vehicle Systems

This gearbox is not just a standalone component; it is an integral part of the mixer truck's overall system. It is designed to integrate smoothly with other vehicle systems, such as the braking system, suspension system, and electrical system. For example, the gearbox's control unit can communicate with the truck's onboard computer to optimize gear - shifting based on factors such as vehicle speed, load, and road conditions. This seamless integration enhances the overall functionality and safety of the mixer truck.

Maintenance and Serviceability

1. Easy Access for Maintenance

The PMP 6.5 Gearbox is designed with maintenance in mind. Its layout provides easy access to key components, such as the gears, bearings, and seals. This allows mechanics to perform routine inspections, lubricant changes, and component replacements with relative ease. The gearbox also features inspection ports and drain plugs that simplify the maintenance process, reducing the time and cost associated with servicing.

2. Diagnostic Capabilities

To further enhance its serviceability, the gearbox is equipped with advanced diagnostic features. Sensors are installed throughout the gearbox to monitor parameters such as temperature, vibration, and lubricant levels. These sensors can detect early signs of component wear or impending failures. The diagnostic data can be accessed by technicians using specialized diagnostic tools, enabling them to identify and address issues before they escalate into major problems. This proactive approach to maintenance helps to minimize downtime and ensure the continuous operation of the mixer truck.

Environmental Considerations

1. Fuel Efficiency

The design of the PMP 6.5 Gearbox contributes to improved fuel efficiency. The optimized gear ratios and smooth power transmission reduce the engine's workload, resulting in lower fuel consumption. This not only saves costs for the truck operator but also has a positive environmental impact by reducing greenhouse gas emissions. In an era where environmental sustainability is a top priority, this fuel - efficient design makes the PMP 6.5 Gearbox a more attractive option for construction companies.

2. Noise Reduction

As mentioned earlier, the precision - machined gears and efficient lubrication system in the gearbox contribute to noise reduction. This is not only beneficial for the comfort of the truck driver but also helps to reduce noise pollution in urban construction areas. By minimizing the noise generated during operation, the PMP 6.5 Gearbox makes mixer trucks more environmentally friendly and less disruptive to surrounding communities.

Conclusion

The all - new Mixer Truck PMP 6.5 Gearbox is a testament to the continuous innovation and engineering excellence in the construction equipment industry. Its advanced design, high - performance features, compatibility, and serviceability make it a game - changer for mixer truck operations. Whether it's enhancing productivity on construction sites, reducing operating costs, or meeting environmental standards, this gearbox is poised to set new benchmarks in the world of concrete transportation and mixing. As construction projects continue to grow in scale and complexity, the PMP 6.5 Gearbox will undoubtedly play a crucial role in ensuring the smooth and efficient operation of mixer trucks for years to come.
Model NO. PMP6.5R120    Model PMP6.5R120
Lead Time 5 Days Transport Package Standard Export Wooden Case
Colour as Your Request Usage Concrete Mixer
Weight 320KG Specification 56*56*68
Trademark Bodeke Origin China
HS Code 8483402000 Production Capacity 100 Sets/Month
Technical data of Camray CMR conrete mixer gearbox
Model PMP6.5R120 PMP7Y120
Max.Output Torque
Nm
65,000 65,000
Ratio
l=
1:120 1:120
Max.installation angle of Drum 11° 11°
Max.Input speed
rpm
2500 2500
Max.Output speed
rpm
18 18
Max.Capacity of Drum   m³ 8~12 8~12
Weight(without oil)    KG 310 310
Lubrication Oil Quantity  dm³ 11.5 11.5
Max.Misalignmeng of flange +/-6° +/-6°
FAQs about Mixer Truck Speed Reducer

Q1: What is a mixer truck speed reducer?
A1: A mixer truck speed reducer is a mechanical device that reduces the speed of the mixer truck's motor, increasing torque and allowing for more effective mixing. It helps to transfer power from the motor to the mixer drum more efficiently, ensuring smooth and consistent mixing.

Q2: Why is a speed reducer necessary for mixer trucks?
A2: A speed reducer is necessary for mixer trucks because it matches the speed and torque requirements of the mixer drum to the output of the truck's motor. By reducing the speed, the reducer amplifies the torque, allowing the mixer drum to rotate at the optimal speed for mixing, while minimizing wear and tear on the motor.

Q3: How does a mixer truck speed reducer work?
A3: A mixer truck speed reducer typically consists of a series of gears or other mechanical components that transfer power from the motor to the mixer drum at a reduced speed. These gears are designed to mesh together, reducing the speed of rotation while increasing torque. This allows the mixer drum to rotate at a slower, more controlled speed, ensuring effective mixing.

Q4: What are the benefits of using a mixer truck speed reducer?
A4: Using a mixer truck speed reducer provides several benefits. It increases the torque output of the motor, allowing the mixer drum to rotate more effectively and mix materials more thoroughly. Additionally, it reduces wear and tear on the motor by matching the speed and torque requirements of the mixer drum, extending the motor's lifespan. Furthermore, a speed reducer can improve the overall efficiency of the mixer truck, reducing fuel consumption and operational costs.

Q5: How often should a mixer truck speed reducer be maintained?
A5: The frequency of maintenance for a mixer truck speed reducer depends on the specific model and manufacturer's recommendations. However, generally speaking, it is important to perform regular inspections and lubrication to ensure the reducer is operating smoothly and efficiently. Additionally, if any issues or malfunctions are noticed, it is crucial to address them promptly to prevent further damage or downtime. Regular maintenance can help extend the lifespan of the speed reducer and keep your mixer truck operating at peak performance.

Q6: What are the common issues that can arise with mixer truck speed reducers?
A6: Common issues that can arise with mixer truck speed reducers include wear and tear on gears, bearings, and other mechanical components. This can lead to reduced efficiency, increased noise, and ultimately, failure of the reducer. Lubrication issues, such as insufficient or contaminated lubricant, can also cause problems. Regular maintenance and inspection, as well as prompt repair of any issues, are crucial to preventing these common problems and ensuring the reliable operation of the speed reducer.

Q7.Are you manufacturer?  And what's the delivery time?
A7:Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 25-30 days will be finished and sent to customer in time.

Q8.If we don't find what we want on your website, what should we do?
A8: You can email us the descriptions and pictures of the products you need, We will check whether we can make it.

Q9.How about the inspection and Guarantee of products?
A9:We promise: all products are tested before ship, to confirm it will be working and  in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn't work due to quality issue in the period, we will send spares to repair for free.

Bodeke Industrial Components Co., Ltd. is a leading Chinese company specializing in the manufacturing and maintenance of a wide range of industrial equipment components. Our products find application in diverse sectors, including cement tanker trucks, excavators, rescue equipment for cement trucks, mixers, cranes, hydraulic motors, hydraulic pumps, and other industrial machinery.
PMP6.5r120 Hydraulic Final Drive Travel Device Motor Reducer Used in Concrete Mixer TruckPMP6.5r120 Hydraulic Final Drive Travel Device Motor Reducer Used in Concrete Mixer TruckPMP6.5r120 Hydraulic Final Drive Travel Device Motor Reducer Used in Concrete Mixer TruckPMP6.5r120 Hydraulic Final Drive Travel Device Motor Reducer Used in Concrete Mixer TruckPMP6.5r120 Hydraulic Final Drive Travel Device Motor Reducer Used in Concrete Mixer TruckPMP6.5r120 Hydraulic Final Drive Travel Device Motor Reducer Used in Concrete Mixer TruckPMP6.5r120 Hydraulic Final Drive Travel Device Motor Reducer Used in Concrete Mixer Truck
Empower your industrial machinery with Bodeke - a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke's quality components-your trusted partner in global industrial excellence.
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