6-Axis Collaborative Industrial Welding Robot, Customizable Automatic MIG Welder

• Customization: Available
• Accuracy: �0.1 mm
• Application: Construction Industry, Metal Fabrication Industry, Shipbuilding Industry
• Model NO.: JRC-620-3
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: 0.5 m/min
• Transport Package: Wooden Box
• Specification: 65*31*66cm
• Trademark: Bodeke
• Origin: China
• HS Code: 8479501000
• Production Capacity: 20/Month

Product Description

The Evolution of Arc Welding Robots: A Technical Perspective

In modern industrial manufacturing, Arc Welding Robots represent a quantum leap in joining technology. These sophisticated welding robots integrate advanced welding equipment with precision automation to address increasingly complex production challenges.

System Architecture and Technical Specifications

Modern robotic arc welding systems feature:

• 6-axis articulated robots with payload capacities from 5-20kg

• High-performance welding machine options:

  • MIG welding machine: 350-500A capacity with synergic control

  • TIG welding machine: AC/DC capability with pulse modulation

  • Portable welding machine: Compact 200A units for field applications

• Arc welding machine power sources with:

  • Digital interface for parameter control

  • Advanced waveform shaping technology

  • Real-time process monitoring

Technical Advantages Over Manual Welding

The Arc Welding Robot delivers measurable improvements:

1. Process Consistency:

   • Travel speed maintained within ±1%

   • Arc length control to ±0.5mm

   • Heat input variation <5%

2. Quality Metrics:

   • Porosity reduction by 70-90%

   • Spatter decrease of 60-80%

   • Weld defect rates below 0.5%

3. Productivity Gains:

   • Duty cycles up to 95%

   • Deposition rates exceeding 15kg/hr

   • Operation continuity 24/7

Advanced Process Capabilities

Contemporary welding automation systems incorporate:

• Laser seam tracking (±0.2mm accuracy)

• Through-arc sensing for joint detection

• Adaptive fill technology for gap bridging

• Multi-pass programming for thick sections

Implementation Case Studies

1. Automotive Subframes:

   • MIG welding machine application

   • Cycle time reduction from 12 to 3 minutes

   • Annual savings: $420,000

2. Pressure Vessels:

   • TIG welding machine implementation

   • Weld quality compliance to ASME IX

   • Rework elimination

3. Shipbuilding:

   • Portable welding machine integration

   • Field welding productivity increase 300%

   • Labor cost reduction

Future Technical Developments

Emerging innovations in robotic arc welding include:

• AI-based parameter optimization

• Quantum arc sensing technology

• Hybrid laser-arc processes

• Nanocomposite filler materials

Conclusion

The technical evolution of Arc Welding Robots continues to push the boundaries of what's possible in automated joining. By leveraging the precise control of MIG welding machines, the finesse of TIG welding machines, and the versatility of portable welding machines, these systems are redefining quality standards across industries. For engineering teams, mastering this welding automation technology is becoming essential for maintaining competitiveness in an increasingly demanding manufacturing landscape.

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.