Portable Welding Robot, Customizable Automatic MIG Welder with 620mm Arm and 3kg Payload

• Customization: Available
• Accuracy: �0.1 mm
• Application: Construction Industry, Metal Fabrication Industry, Shipbuilding Industry
• Model NO.: JRC-620-3
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: 0.5 m/min
• Transport Package: Wooden Box
• Specification: 65*31*66cm
• Trademark: Bodeke
• Origin: China
• HS Code: 8479501000
• Production Capacity: 20/Month

Product Description

Precision Engineered: The Advanced Capabilities of Modern Arc Welding Robots

In today's high-stakes manufacturing environment, Arc Welding Robots represent the pinnacle of automated joining technology. These sophisticated welding robots combine cutting-edge welding equipment with intelligent control systems to deliver unmatched precision across industrial applications.

System Architecture & Technical Specifications

Modern robotic arc welding solutions feature:

1. High-Performance Robotic Arms:

• 6-9 axis configurations with ±0.02mm repeatability

• Advanced path optimization algorithms

• Collision avoidance systems

1. Smart Welding Power Sources:

• MIG welding machine options with:

  • Synergic pulsed transfer modes

  • Dynamic parameter adjustment

  • 500A+ high-deposition capability

• TIG welding machine configurations featuring:

  • Micro-arc precision control

  • Automated filler wire feeding

  • AC/DC pulse welding

• Portable welding machine solutions:

  • Compact robotic integration

  • Field-deployable systems

  • All-position capability

1. Integrated Process Monitoring:

• Laser seam tracking (±0.1mm)

• Real-time penetration control

• Weld pool visualization

Performance Advantages

The Arc Welding Robot delivers:

1. Quality Excellence:

• Porosity rates <0.1%

• Weld consistency >99.9%

• Visual perfection in finish quality

1. Productivity Gains:

• Cycle time reductions up to 60%

• Duty cycles exceeding 95%

• Continuous 24/7 operation

1. Process Reliability:

• Automatic calibration

• Self-diagnostic functions

• Minimal parameter drift

Smart Manufacturing Integration

Seamless connectivity with:

• Factory IoT networks

• MES/ERP systems

• Digital twin platforms

• Predictive maintenance

Industry Applications

1. Automotive Manufacturing:

• Body-in-white welding

• High-speed production lines

• Mixed-material joining

1. Aerospace Components:

• Precision TIG welding machine applications

• Critical structural welds

• Automated NDT integration

1. Heavy Equipment:

• Portable welding machine solutions

• Large structure fabrication

• Field repair applications

Future Technology Roadmap

Emerging innovations include:

• AI-driven process optimization

• Quantum sensing technology

• Hybrid laser-arc systems

• Sustainable welding processes

Implementation Strategy

For successful welding automation adoption:

1. Needs Analysis:

• Process evaluation

• ROI assessment

• Specification development

1. System Integration:

• Facility preparation

• Workforce training

• Quality system alignment

1. Continuous Improvement:

• Data analytics

• Process refinement

• Technology upgrades

Conclusion

The modern Arc Welding Robot combines the robust capabilities of MIG welding machines, the precision of TIG welding machines, and the versatility of portable welding machines with intelligent automation. As manufacturing evolves, these advanced robotic arc welding systems are becoming essential for achieving quality, efficiency, and competitiveness in global markets. The future belongs to manufacturers who can effectively leverage this welding automation technology to drive operational excellence.

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.