Welding Machine Robot for Metal Workpiece, 6 Axis High Efficiency Arc Welding Robot

• Customization: Available
• Cooling Way: Water Cooling
• Style: Portable
• Model NO.: JRS-Y1400-10
• Frequency Range: High Frequency
• Electric Current: AC
• Work Form: Moving-Coil
• Type: Manual Metal-Arc Welder
• Transport Package: Woodenbox
• Specification: 120*70*100cm
• Trademark: JIN TAI
• Origin: China
• HS Code: 8515312000
• Production Capacity: 300/Month

Product Description

Precision Perfected: The New Generation of Arc Welding Robotics

In manufacturing facilities worldwide, Arc Welding Robots are redefining quality standards through an unprecedented fusion of mechanical precision and digital intelligence. These advanced welding robots incorporate the latest welding equipment technologies to deliver flawless, repeatable results across critical applications.

Core System Innovations

Modern robotic arc welding systems now feature:

1. Enhanced Motion Control:

• 8-axis synchronized movement

• Vibration-dampened path execution

• Collision-avoidance algorithms

1. Smart Power Sources:

• MIG welding machine with:

  • Synergic pulsed transfer

  • Dynamic parameter adjustment

  • Consumption optimization

• TIG welding machine offering:

  • Automated tungsten grinding

  • Precision arc shaping

  • Micro-joining capabilities

• Portable welding machine solutions:

  • Compact robotic integration

  • Rapid deployment packages

  • All-position welding

1. Advanced Process Monitoring:

• Real-time penetration control

• Weld pool oscillation analysis

• Defect detection algorithms

Performance Breakthroughs

The latest Arc Welding Robot models achieve:

1. Quality Advancements:

• Porosity rates below 0.1%

• Weld consistency of 99.98%

• Visual perfection in finish quality

1. Efficiency Gains:

• 45% faster cycle times

• 30% less energy consumption

• 95% electrode utilization

1. Process Reliability:

• Continuous 24/7 operation

• Minimal parameter drift

• Automated calibration

Smart Manufacturing Integration

Seamless connectivity with:

• Factory IoT networks

• Quality management systems

• Predictive maintenance platforms

• Digital twin environments

Industry-Specific Solutions

1. Precision Engineering:

• Micro-joining with TIG welding machine

• Thin-gauge material handling

• Critical tolerance applications

1. High-Volume Production:

• MIG welding machine configurations

• Multi-robot workcells

• High-deposition welding

1. Field Operations:

• Portable welding machine kits

• Remote monitoring capability

• Ruggedized designs

Future Development Pathways

Emerging technologies include:

• Quantum sensing for weld monitoring

• Self-learning process optimization

• Hybrid laser-arc systems

• Green welding innovations

Implementation Strategy

For successful welding automation adoption:

1. Needs Assessment:

• Process evaluation

• ROI calculation

• Specification development

1. System Integration:

• Facility adaptation

• Workforce upskilling

• Quality system alignment

1. Continuous Improvement:

• Data-driven optimization

• Process refinement

• Technology upgrades

The Competitive Imperative

Today's Arc Welding Robot solutions represent the pinnacle of joining technology, combining the robust capabilities of MIG welding machines, the precision of TIG welding machines, and the versatility of portable welding machines with intelligent automation. As manufacturing enters its next evolutionary phase, these advanced robotic arc welding systems are becoming not just advantageous but essential for maintaining competitiveness in global markets. The future belongs to manufacturers who can harness this welding automation technology to achieve new levels of quality, efficiency, and innovation.

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.