Industrial Collaborative Welding Robot Arm with 1434mm Robot Arm Industrial Robot

• Customization: Available
• Cooling Way: Water Cooling
• Style: Portable
• Model NO.: JRS-Y1434-12
• Frequency Range: High Frequency
• Electric Current: AC
• Work Form: Moving-Coil
• Type: Manual Metal-Arc Welder
• Transport Package: Woodenbox
• Specification: 120*70*100cm
• Trademark: JIN TAI
• Origin: China
• HS Code: 8515312000
• Production Capacity: 300/Month

Product Description

Advanced Welding Robot: Redefining Welding Efficiency and Precision

In the era of Industry 4.0, where automation and intelligent manufacturing are reshaping the industrial landscape, the welding robot has emerged as a cornerstone of modern production lines. Among them, a welding robot with a payload of 12KG and an operating range of 1434mm stands out for its outstanding performance, seamlessly integrating with various welding machines and equipment to drive the development of welding automation.

A welding robot is an automated device that utilizes advanced control systems and robotic arms to perform welding tasks with high precision and repeatability. The 12KG payload of this particular robot allows it to handle a wide variety of welding tools and workpieces, from lightweight components to moderately heavy - duty parts, ensuring flexibility in different welding applications. Its 1434mm operating range provides extensive coverage, enabling the robot to reach and weld complex geometries and hard - to - access areas that would pose significant challenges for human welders or less capable machines.

Welding machines are the heart of any welding operation, and the compatibility of the 12KG welding robot with different types of welding machines greatly enhances its versatility. MIG (Metal Inert Gas) welding machines, renowned for their high - speed deposition and adaptability to various metals, work in harmony with the robot to achieve remarkable results. In automotive manufacturing, for example, the combination of a MIG welding machine and the 12KG welding robot can rapidly assemble car frames. The robot's precise control over the wire feed, gas flow, and arc movement ensures consistent and high - quality welds. With its 1434mm operating range, it can effortlessly reach every corner of the car frame, ensuring that even the most intricate joints are welded with precision, significantly improving production efficiency and reducing the defect rate.

TIG (Tungsten Inert Gas) welding machines, on the other hand, are favored for their ability to produce high - quality, aesthetically pleasing welds, especially on delicate materials such as stainless steel, aluminum, and copper. When paired with the 12KG welding robot, TIG welding reaches new heights of precision. In the aerospace industry, where the quality of welds directly impacts the safety and performance of aircraft, the robot - TIG welding machine combination is indispensable. The robot's fine - tuned motion control and accurate torch manipulation enable it to execute intricate TIG welding tasks with ease. The 1434mm operating range allows it to access the complex shapes and tight spaces of aerospace components, ensuring that each weld meets the stringent quality standards required in this field.

Arc welding machines form the foundation of many industrial welding processes, and the 12KG welding robot, as an arc welding robot, plays a crucial role in optimizing arc welding operations. Robotic arc welding, with this robot at its core, combines the power of arc welding with the precision of robotic technology. The robot can be programmed to adjust parameters such as arc length, welding current, and travel speed in real - time, adapting to different welding materials and joint types. In shipbuilding, where large - scale arc welding is required to construct massive hulls, the 12KG arc welding robot with its 1434mm operating range can cover large areas efficiently. It can work continuously for extended periods, maintaining a high level of productivity and ensuring the structural integrity of the ship through consistent and reliable welds.

When compared to portable welding machines, which are mainly designed for on - site repairs and small - scale welding tasks due to their mobility, the 12KG welding robot is tailored for large - scale, high - volume production environments. Portable welding machines offer flexibility in terms of location but often lack the precision and speed of automated welding robots. The 12KG welding robot, with its advanced control systems and extensive operating range, can perform repetitive welding tasks with unwavering accuracy, significantly increasing production speed and reducing labor costs in manufacturing plants.

Welding equipment encompasses a wide range of tools and devices, and the 12KG welding robot is an integral part of this ecosystem. It can be integrated with other welding equipment such as welding positioners, which hold and rotate workpieces to provide optimal access for welding, and welding fume extraction systems, which ensure a safe working environment by removing harmful fumes generated during the welding process. This integration not only improves the efficiency of the welding process but also enhances workplace safety and the overall quality of the welding operation.

Welding automation, of which the 12KG welding robot is a key enabler, brings numerous benefits to the manufacturing industry. It eliminates human errors caused by fatigue and inexperience, ensuring consistent weld quality across large production volumes. The robot's ability to work 24/7 without breaks significantly increases production capacity, allowing manufacturers to meet tight deadlines and growing market demands. Moreover, welding automation reduces the reliance on a large number of skilled welders, alleviating the shortage of labor in this field. The data - collection capabilities of the welding robot also provide valuable insights for process optimization, enabling manufacturers to continuously improve their welding operations and reduce costs.

In conclusion, the 12KG welding robot with a 1434mm operating range represents a significant leap forward in welding technology. Its seamless integration with MIG welding machines, TIG welding machines, arc welding machines, and other welding equipment makes it a versatile and powerful tool for modern manufacturing. Whether in automotive, aerospace, shipbuilding, or other industries, this welding robot is revolutionizing welding processes through robotic arc welding and welding automation, setting new standards for efficiency, precision, and quality in the field of welding. As technology continues to evolve, the role of such advanced welding robots will only become more prominent, driving the manufacturing industry towards greater heights of innovation and productivity.

JRS-Y1434-12 Robot Body
Axes of The Robotic Arm		Six-Axis
Load Capacity		12KG
Repetitive Positioning Accuracy of The Robot (Mm)		0.02 Mm
Maximum Working Range		1434 Mm
Fixing Method of The Robotic Arm		Fixed By lagnetic Attraction And Can BeDetached From The Mobile Car.
Drive Method		Servo motor drive
Communication Protocol		Digital or Analog
Programming Method		Teach pendant programming
Operating Temperature Range		0-45ºC
Protection Level (IP Code)		IP54(allows short-term immersion for harsh welding environments)
Robotic Arm Voltage		220V
Welding Machine Voltage		380V (We can provide matching transformers tailored to your welding machine's voltage requirements.)
Human-lachine Interaction System		Wired Connection ls Standard,And WirelessConnection ls Optional.
Welding Process Software		1,Entirely English Interface
		2,Independently Developed
		3,Rich Welding Process Packages
		4,Simple Operation.
Welding Power Supply		The welding machine's brand, model, and power supply can all be customized to suit your needs.. AirCooling ls Standard And Water Cooling ls Optiona1.
Portable Mobile Car		0verall Dimensions Are 1200*700*1000Mm

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.