Assistive Mobile Arc Welding Robot
In today's highly advanced manufacturing realm, welding operations form the backbone of numerous production processes. The assistive mobile arc welding robot has emerged as a game-changer, revolutionizing the way welding tasks are carried out.
This innovative robot is engineered with an emphasis on mobility. Mounted on state-of-the-art wheeled or tracked platforms, it demonstrates remarkable agility, allowing it to nimbly navigate through diverse workspaces. Be it a sprawling industrial factory floor or a cramped and intricate construction site, the robot can swiftly and accurately position itself at the precise location where welding is required.
The assistive nature of this robot is truly multi-faceted. To begin with, it is armed with a suite of cutting-edge sensing technologies. High-precision laser sensors, advanced vision cameras, and sensitive tactile sensors work in harmony to provide it with a real-time 3D perception of its surroundings. It can meticulously analyze the geometry, position, and alignment of the workpiece awaiting welding, while simultaneously detecting any obstacles that might impede its progress. Armed with this wealth of data, the robot can instantaneously optimize its movement trajectory and fine-tune its welding parameters, guaranteeing welds of impeccable quality.
Another key aspect of its assistive functionality lies in its intuitive user interface. Designed with the end-user in mind, it simplifies the often complex world of robotic welding. Even personnel with minimal prior exposure to robotics can quickly become proficient in operating the device. The interface offers vivid visual cues, step-by-step instructions, and real-time feedback on the welding status, empowering operators to make on-the-fly adjustments and interventions as needed. In the event of an unforeseen hitch or malfunction during the welding sequence, the robot promptly alerts the operator and proffers detailed diagnostic insights to expedite problem-solving.
When it comes to welding prowess, the assistive mobile arc welding robot leaves no stone unturned. It houses a top-tier welding power supply capable of facilitating a wide array of welding techniques, including but not limited to traditional arc welding, gas shielded arc welding, and pulsed arc welding. The welding torch, under the precise command of a highly responsive motion control system, executes intricate maneuvers with micron-level accuracy, ensuring the creation of seamless, defect-free welds that meet the most exacting industry standards.
Furthermore, seamless integration with existing production line management systems is one of its hallmarks. It can receive welding assignments wirelessly, automatically update its operational parameters in real-time, and upload comprehensive welding data for in-depth quality assessment and continuous process refinement. This not only streamlines production workflows but also lays the foundation for real-time quality control and end-to-end traceability in the welding process.
In summation, the assistive mobile arc welding robot represents a quantum leap forward in welding technology. Its unique blend of mobility, intelligence, and user-centric design makes it an invaluable asset in modern manufacturing, driving up productivity, elevating welding quality to new heights, and significantly alleviating the burden on human labor. As we look ahead, it is set to spearhead the evolution of ever more intelligent and automated welding paradigms.
| JRS-Y1400-3 Robot Body |
| Axes of The Robotic Arm |
Six-Axis |
| Load Capacity |
3KG |
Repetitive Positioning Accuracy
of The Robot (Mm) |
0.02 Mm |
| Maximum Working Range |
1240 Mm |
| Fixing Method of The Robotic Arm |
Fixed By lagnetic Attraction And Can BeDetached From The Mobile Car. |
| Human-lachine Interaction System |
Wired Connection ls Standard,And WirelessConnection ls Optional. |
| Welding Process Software |
1,Entirely English Interface |
| 2,Independently Developed |
| 3,Rich Welding Process Packages |
| 4,Simple Operation. |
| Welding Power Supply |
The welding machine's brand, model, and power supply can all be customized to suit your needs.. AirCooling ls Standard And Water Cooling ls Optiona1. |
| Portable Mobile Car |
0verall Dimensions Are 1200*700*1000Mm |
The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.
The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.
Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.
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