Assistive Mobile Arc Welding Robot
In the ever-evolving landscape of modern manufacturing, the assistive mobile arc welding robot has taken center stage, offering a revolutionary approach to welding operations. This high-tech marvel is meticulously engineered to meet the complex demands of various industries.
Boasting an impressive mobility feature, it is typically equipped with a reliable wheeled or tracked locomotion system. This allows it to nimbly navigate through different terrains, whether it's the smooth, expansive floors of a high-tech factory or the uneven, cluttered surfaces of a construction site. With this versatility, it can swiftly reach any desired welding location, ensuring maximum efficiency in production.
One of the key aspects that sets this robot apart is its "assistive" nature. It is armed with a comprehensive array of sensors. High-precision laser sensors, advanced vision cameras, and sensitive tactile sensors work in unison to provide it with a real-time, three-dimensional understanding of its environment. It can accurately detect the shape, size, position, and orientation of the workpiece, while vigilantly spotting any potential obstacles in its path. Based on this wealth of data, the robot can autonomously adjust its movement path and welding parameters, guaranteeing consistently high-quality welds.
The user interface of this robot is designed with simplicity and intuitiveness in mind. Even operators with limited robotic experience can quickly get up to speed. The interface features clear, graphical displays that offer real-time feedback on the welding progress. The controls are ergonomic and straightforward, enabling operators to make on-the-fly adjustments with ease. In case of any operational glitches or errors, the robot promptly issues an alert and provides detailed diagnostic suggestions, facilitating a speedy resolution.
When it comes to welding capabilities, this robot truly shines. It is equipped with a state-of-the-art welding power source that can support a wide variety of welding techniques, from traditional arc welding to advanced gas shielded and pulsed welding. Notably, it has a payload capacity of 3KG, which means it can handle relatively heavy welding tools or additional attachments with ease. Its operation range extends up to 1240mm, providing ample flexibility to reach different parts of the workpiece. The welding torch, under the precise control of a highly responsive motion control system, can execute intricate maneuvers in multiple axes, resulting in welds that are not only structurally sound but also aesthetically pleasing, meeting the most stringent industry standards.
Moreover, seamless integration with production line management systems is another strength. It can receive welding tasks wirelessly, update its operational settings automatically in real-time, and upload comprehensive welding data for in-depth quality analysis and continuous process optimization. This level of integration not only streamlines production but also enables real-time quality control and traceability throughout the welding process.
In conclusion, the assistive mobile arc welding robot is a game-changer in modern manufacturing. Its unique combination of mobility, intelligence, and user-friendliness, along with its specific technical capabilities like the 3KG payload and 1240mm operation range, is driving productivity enhancements, quality improvements, and labor savings, and is set to reshape the future of welding technology.
| JRS-Y1400-3 Robot Body |
| Axes of The Robotic Arm |
Six-Axis |
| Load Capacity |
3KG |
Repetitive Positioning Accuracy
of The Robot (Mm) |
0.02 Mm |
| Maximum Working Range |
1240 Mm |
| Fixing Method of The Robotic Arm |
Fixed By lagnetic Attraction And Can BeDetached From The Mobile Car. |
| Human-lachine Interaction System |
Wired Connection ls Standard,And WirelessConnection ls Optional. |
| Welding Process Software |
1,Entirely English Interface |
| 2,Independently Developed |
| 3,Rich Welding Process Packages |
| 4,Simple Operation. |
| Welding Power Supply |
The welding machine's brand, model, and power supply can all be customized to suit your needs.. AirCooling ls Standard And Water Cooling ls Optiona1. |
| Portable Mobile Car |
0verall Dimensions Are 1200*700*1000Mm |
The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.
The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.
Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.
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