Assistive Mobile Arc Welding Robot
In the fast-evolving landscape of modern manufacturing, welding stands as a cornerstone process for fabricating a vast array of products. The assistive mobile arc welding robot has emerged as a revolutionary solution, redefining the efficiency and precision achievable in welding operations.
This highly sophisticated robot is designed with mobility at its core. It is typically outfitted with robust wheeled or tracked mobility mechanisms, endowing it with the ability to traverse complex terrains and confined spaces with ease. Whether operating within the sprawling layout of a large industrial plant or maneuvering through the tight quarters of a construction site, it can promptly reach the exact spot where welding is essential, adapting to the demands of diverse working environments.
The assistive features of this robot are truly remarkable. Firstly, it incorporates a comprehensive array of intelligent sensors. Laser sensors with micrometer-level precision, high-definition vision cameras, and sensitive tactile sensors collaborate to offer it a real-time, multi-dimensional perception of its surroundings. It can accurately map the contours, position, and orientation of the workpiece, while vigilantly identifying any potential obstructions in its path. This wealth of sensory data empowers the robot to dynamically adjust its travel route and welding parameters, ensuring each weld is executed with flawless accuracy.
Secondly, its user-friendly interface serves as a bridge between complex robotics and human operators. Tailored for simplicity and ease of use, even those new to robotic welding can rapidly acquaint themselves with its operation. The interface provides clear graphical representations, step-by-step guidance, and instantaneous feedback on the welding progress. In case of any hiccups or errors during the welding process, the robot instantly notifies the operator and offers detailed troubleshooting suggestions, enabling swift resolution of issues.
When it comes to welding capabilities, the assistive mobile arc welding robot is second to none. It is equipped with a state-of-the-art welding power source that can support an extensive range of welding methods, such as shielded metal arc welding, gas metal arc welding, and pulsed gas tungsten arc welding. The welding torch, under the meticulous control of a highly advanced motion control system, can perform intricate movements in multiple axes, achieving welds that are not only structurally sound but also aesthetically pleasing, meeting the most stringent industry quality benchmarks.
Moreover, seamless integration with production line management systems is a key strength. It can receive welding tasks wirelessly, update its operational settings automatically in real-time, and upload detailed welding data for comprehensive quality analysis and continuous process optimization. This level of integration not only accelerates production throughput but also facilitates real-time quality control and traceability throughout the welding lifecycle.
In conclusion, the assistive mobile arc welding robot represents a paradigm shift in welding technology. Its combination of mobility, intelligence, and user-friendliness makes it an indispensable tool in modern manufacturing, bolstering productivity, enhancing welding quality, and reducing the physical strain on workers. As technology marches forward, it will continue to drive the evolution of more intelligent and automated welding practices.
| JRS-Y1400-3 Robot Body |
| Axes of The Robotic Arm |
Six-Axis |
| Load Capacity |
3KG |
Repetitive Positioning Accuracy
of The Robot (Mm) |
0.02 Mm |
| Maximum Working Range |
1240 Mm |
| Fixing Method of The Robotic Arm |
Fixed By lagnetic Attraction And Can BeDetached From The Mobile Car. |
| Human-lachine Interaction System |
Wired Connection ls Standard,And WirelessConnection ls Optional. |
| Welding Process Software |
1,Entirely English Interface |
| 2,Independently Developed |
| 3,Rich Welding Process Packages |
| 4,Simple Operation. |
| Welding Power Supply |
The welding machine's brand, model, and power supply can all be customized to suit your needs.. AirCooling ls Standard And Water Cooling ls Optiona1. |
| Portable Mobile Car |
0verall Dimensions Are 1200*700*1000Mm |
The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.
The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.
Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.
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