Assistive Mobile Arc Welding Robot
In the dynamic field of modern manufacturing, the assistive mobile arc welding robot has emerged as a powerful asset. It represents a harmonious blend of mobility, intelligence, and welding proficiency.
Designed with a state-of-the-art locomotion system, this robot typically utilizes wheels or tracked mechanisms. This grants it remarkable mobility, enabling it to smoothly traverse different surfaces, from the polished floors of industrial plants to the uneven terrains of outdoor construction sites. Such versatility ensures it can promptly access even the most challenging welding locations.
The assistive features are what truly set it apart. Advanced sensor technologies are at the core of its functionality. A combination of laser sensors and high-resolution vision cameras endow it with an acute perception of its environment. It can accurately identify the workpiece's geometry, position, and orientation, and concurrently detect any obstacles in its vicinity. This data-driven approach allows the robot to autonomously optimize its movement path and welding parameters, guaranteeing high-quality and consistent welds.
The user interface is crafted with simplicity and usability in mind. Novice operators can quickly familiarize themselves with its operation, thanks to clear graphical displays and straightforward controls. They can easily monitor the welding progress and make real-time adjustments as needed. In the event of an operational hiccup, the robot promptly notifies the operator and provides detailed diagnostic information to assist in resolving the issue swiftly.
On the welding front, it is equipped with a top-notch welding power source that supports a wide array of welding techniques, including traditional arc welding, gas shielded arc welding, and pulsed arc welding. The welding torch, under the precise orchestration of a sophisticated motion control system, executes intricate maneuvers to produce robust and aesthetically pleasing welds.
Furthermore, seamless integration with production line management systems is another feather in its cap. It can wirelessly receive welding tasks, automatically update its operational settings, and upload comprehensive welding data for in-depth quality analysis and process optimization. Overall, the assistive mobile arc welding robot is redefining welding processes, significantly enhancing productivity and quality in contemporary manufacturing.
| JRS-Y1400-3 Robot Body |
| Axes of The Robotic Arm |
Six-Axis |
| Load Capacity |
3KG |
Repetitive Positioning Accuracy
of The Robot (Mm) |
0.02 Mm |
| Maximum Working Range |
1240 Mm |
| Fixing Method of The Robotic Arm |
Fixed By lagnetic Attraction And Can BeDetached From The Mobile Car. |
| Human-lachine Interaction System |
Wired Connection ls Standard,And WirelessConnection ls Optional. |
| Welding Process Software |
1,Entirely English Interface |
| 2,Independently Developed |
| 3,Rich Welding Process Packages |
| 4,Simple Operation. |
| Welding Power Supply |
The welding machine's brand, model, and power supply can all be customized to suit your needs.. AirCooling ls Standard And Water Cooling ls Optiona1. |
| Portable Mobile Car |
0verall Dimensions Are 1200*700*1000Mm |
The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.
The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.
Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.
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