Introduction to Assisted Arc Welding Robots
In the dynamic world of modern manufacturing, welding is an essential technique for fabricating a vast array of metal products. Assisted arc welding robots have emerged as a revolutionary solution, bridging the gap between automated efficiency and human dexterity.
Our spotlighted assisted arc welding robot features a mechanical arm with an impressive working range of 2800mm. This extensive reach endows it with the ability to cover significant areas within a production facility. In heavy industry, such as the production of large-scale industrial boilers, the robot can smoothly traverse along the extensive seams, welding with precision and speed. It eliminates the need for cumbersome repositioning of the workpiece, streamlining the production process and saving valuable time. In the automotive manufacturing domain, it can adeptly handle the welding of complex car frames, reaching every corner to ensure strong and reliable joints.
Accompanying this remarkable working range is a payload capacity of 10KG. This load-bearing specification is crucial as it determines the types of welding tools the robot can manipulate. Different welding applications necessitate specific torches. For example, in high-precision aerospace welding, where materials like titanium are commonly used, specialized TIG (Tungsten Inert Gas) torches with advanced features for precise current control and gas shielding can be relatively heavy. The 10KG payload empowers the robot to carry such equipment, along with necessary accessories, providing manufacturers with the flexibility to choose the most suitable tools for the job. Whether it's welding aluminum parts for satellites or steel components for aircraft wings, the robot can manage the required gear.
The mechanical arm's design is a marvel of engineering. Comprising multiple joints and links, it emulates the flexibility of a human arm while achieving far greater accuracy and repeatability. The joints are driven by high-precision servo motors and controlled by sophisticated motion control systems. These motors, directed by the robot's control unit, execute movements with astonishing precision, often down to micrometer levels. The control unit takes into account various factors such as the thermal expansion of the workpiece during welding, the desired weld bead geometry, and potential obstacles in the workspace. This meticulous planning ensures that each weld is of top-notch quality, conforming to the strictest industry standards.
When it comes to operation, the assisted arc welding robot offers multiple modes. In the fully automated mode, it transforms into a reliable welding powerhouse. Engineers use specialized software to program detailed welding sequences. These programs specify parameters like the ideal voltage and current for different metals, the optimal travel speed of the welding torch, and the precise angle at which the torch should be held to form a perfect weld bead. Once loaded into the robot's controller, it can perform the welding tasks repeatedly, churning out identical welds with unerring precision. This is especially beneficial in mass production scenarios, like the manufacturing of countless smartphone casings.
However, the "assisted" aspect is what truly sets these robots apart. In semi-automated operation, human operators work in tandem with the robot. Armed with a teach pendant - a handheld, intuitive device - they can make real-time adjustments to the robot's movements. This is invaluable when dealing with workpieces that have slight irregularities in shape or size. For instance, in the production of custom-made metal artworks, the operator can guide the robot to follow the unique curves and contours, ensuring a seamless and aesthetically pleasing weld.
In the manual guidance mode, operators can take direct control of the robot, using it as an extension of their own hands. This is particularly advantageous for highly intricate and delicate welding tasks. By leveraging the robot's stability and precision, the operator can achieve welds that would be difficult to execute by hand alone. This combination of human intuition and machine precision leads to enhanced productivity and superior weld quality.
Safety is always a top priority in any welding environment, and these robots are well-equipped. Emergency stop buttons are strategically placed around the workstation, allowing for immediate shutdown in case of an emergency. Collision detection sensors, using technologies like laser or ultrasonic, constantly monitor the robot's surroundings. If a potential collision is detected, the robot will instantaneously decelerate or stop, protecting the equipment, workpiece, and, most importantly, the operators. Protective enclosures are also commonly used to contain sparks, fumes, and debris generated during welding, enhancing the overall safety of the workplace.
The integration of these robots with the broader manufacturing process is another plus. They can be connected to conveyor systems, facilitating automated loading and unloading of workpieces. This synchronization with the production line ensures a smooth workflow, reducing idle time and increasing productivity. Data communication capabilities enable the robot to transmit information about its operation status, weld quality, and maintenance needs to a central control system. This data-driven approach allows manufacturers to optimize production schedules and address maintenance issues proactively.
In conclusion, the assisted arc welding robot with a 2800mm working range and 10KG payload capacity is a remarkable innovation in modern manufacturing. It combines automated precision with human expertise, providing a powerful solution for welding-intensive industries. By leveraging its capabilities, manufacturers can achieve higher productivity, better weld quality, and improved workplace safety, thereby driving the manufacturing industry forward.
| JRS-Y1400-10 Robot Body |
| Axes of The Robotic Arm |
Six-Axis |
| Load Capacity |
10KG |
Repetitive Positioning Accuracy
of The Robot (Mm) |
0.02 Mm |
| Maximum Working Range |
2800 Mm |
| Fixing Method of The Robotic Arm |
Fixed By lagnetic Attraction And Can BeDetached From The Mobile Car. |
| Human-lachine Interaction System |
Wired Connection ls Standard,And WirelessConnection ls Optional. |
| Welding Process Software |
1,Entirely English Interface |
| 2,Independently Developed |
| 3,Rich Welding Process Packages |
| 4,Simple Operation. |
| Welding Power Supply |
The welding machine's brand, model, and power supply can all be customized to suit your needs.. AirCooling ls Standard And Water Cooling ls Optiona1. |
| Portable Mobile Car |
0verall Dimensions Are 1200*700*1000Mm |
The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.
The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.
Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.
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