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After-sales Service: | One Year |
Warranty: | One Year |
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Concrete Mixer Truck PV23 Hydraulic Pump for Danfoss: A Detailed Explanation
I. Introduction
The PV23 hydraulic pump in concrete mixer trucks within the Danfoss system is a crucial element for the concrete mixing operation during transportation. It serves as the power source that drives the mixing drum, ensuring the concrete is mixed thoroughly and uniformly.
II. Design and Construction
A. Housing
The housing of the PV23 pump is engineered to be highly durable. Constructed from robust materials such as corrosion - resistant alloys, it can withstand the harsh environment of construction sites. This includes exposure to dust, moisture, and chemicals. It also endures the mechanical forces from the truck's movement and the vibration during the mixing process. The housing has well - designed connection ports and mounting points for easy integration into the truck's hydraulic system.
B. Internal Components
1. Pistons
The pistons are precision - machined from materials like high - grade steel alloys. They are designed to fit snugly within the cylinders to minimize fluid leakage. The surface finish of the pistons is of high quality, reducing friction during their reciprocating motion. This improves the pump's efficiency and extends the life of the pistons. Their size and shape are optimized to generate the required pressure and flow rate for the mixer truck's hydraulic circuit.
2. Cylinders
The cylinders are crafted with precision. Made from materials capable of withstanding high pressure, their inner walls are machined to tight tolerances. Special treatments are often applied to the walls to enhance smoothness. This reduces friction and provides an effective seal with the pistons. The cylinders support the pistons during their operation, facilitating efficient transfer of hydraulic fluid during compression and expansion.
3. Valve System
The valve system of the PV23 pump is complex yet vital. It consists of inlet valves, outlet valves, and pressure - control valves. The inlet valves allow hydraulic fluid to enter the pump from the reservoir. They are designed to open smoothly, ensuring a continuous flow without air entrapment. The outlet valves direct the pressurized fluid to the hydraulic motor of the mixing drum. These valves are built to handle high - pressure conditions and control the fluid flow precisely. The pressure - control valves monitor and regulate the pressure within the pump, preventing over - pressure or under - pressure situations that could damage the pump or other components.
III. Operating Principle
A. Intake Stroke
During the intake stroke, the pistons create a low - pressure area within the cylinders. This causes the hydraulic fluid to flow from the reservoir through the inlet valves. The design of the pump ensures that the movement of the pistons and the opening of the inlet valves are coordinated to achieve a smooth and continuous fluid intake. Special measures are taken to minimize the introduction of air bubbles into the fluid.
B. Compression and Discharge
After the fluid enters the cylinders, during the compression stroke, the pistons move towards each other, reducing the fluid volume and increasing the pressure. The pressurized fluid is then discharged through the outlet valves to the hydraulic motor of the mixing drum. The pressure generated by the pump is sufficient to overcome the resistance of the mixing drum, which includes factors such as the weight of the concrete and friction within the drum bearings.
C. Pressure Regulation
The pressure - control valves constantly monitor the pressure within the pump. If the pressure exceeds a preset maximum value, the valves open to allow some fluid to bypass, thus maintaining a stable pressure. If the pressure drops below a certain level, the pump adjusts its operation to increase the pressure, ensuring that the hydraulic motor has enough power to drive the mixing drum.
Model NO. | PV23 | Model | PV23 |
Performance | Same as Original | Pressure | 36MPa |
Lead Time | 5 Days | Transport Package | Standard Export Wooden Case |
Colour | as Your Request | Usage | Concrete Mixer |
Weight | 85KG | Specification | 52*36*36 |
Trademark | Bodeke | Origin | China |
HS Code | 8413503190 | Production Capacity | 100 Sets/Month |
Frame Size | mm/Dimensions[mm] | ||||||||||
L | L1 | L2 | L3 | L4 | L5 | L6 | L7 | L8 | L9 | L10 | |
PV23 | 394 | 320 | 270 | 118 | 127 | 49 | 17.5 | 327 | 91 | 77.8 | 95.25 |
Frame Size | Prots | ||
P1,P2,R | Z1,M1,M2 | ||
PV23 | 7/8-14 UNF-2B | 7/16-20 UNF-2B |
Technical data of Mixer hydraulic pressure | |||||
Model | Units | PV23 | Model | Units | PV23 |
Maximum displacement per revolution | cm³ | 89 | Maximum control pressure | MPa | 3.5 |
Pump displacement per revolution | cm³ | 18.03 | Filling pressure | MPa | 0.8-2.0 |
Maximum pressure | MPa | 35 | Maximum shell pressure | MPa | const0.25,Peak value0.5 |
Rated pressure | MPa | 21 | +Maximum revolution | min-1 | 2590 |
The dynamic viscosity range of the working liquid activate turn Optimum state |
mm²S-1 | 1000 12-300 25-35 |
Minimum revolution | min-1 | 500 |
Type of working fluid | Mineral oil | Rated revolution | min-1 | 1500 | |
Operating temperature | ºC | -40~+50 | Shaft steering | clockwise or anticlockwise | |
Maximum operating temperature in the tank | ºC | 80 | Maximum swash plate inclination | ° | ±18° |
Working fluid purity | μm | 10 | Weight(About) kg | KG | 78 |
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