Introduction to Assisted Arc Welding Robots
In the modern manufacturing industry, welding plays a crucial role in joining various metal components. With the continuous development of technology, assisted arc welding robots have emerged as a powerful tool to enhance welding precision, efficiency, and quality. These robots are designed to work in tandem with human operators, leveraging the advantages of automation while still allowing for human expertise and intervention when needed.
One of the key specifications of an assisted arc welding robot is its mechanical arm's working range. In this case, the working range measures up to 2800mm. This extensive reach enables the robot to access a wide area within the workspace, facilitating the welding of large and complex structures. Whether it's fabricating industrial machinery frames, automotive parts, or components for the construction industry, such a generous working range ensures that the robot can position the welding torch precisely at the desired weld joints. It can cover significant distances without the need for frequent repositioning, saving valuable production time.
The payload capacity of 10KG is another vital aspect. This load-bearing ability allows the robot to handle welding torches of various sizes and weights, along with associated accessories. Different welding processes may require different types of torches, and some advanced torches with additional features like oscillation capabilities or special cooling systems can be relatively heavy. The 10KG payload ensures that the robot can comfortably carry the necessary equipment to execute a diverse range of welding tasks. It also provides flexibility in terms of upgrading or modifying the welding setup in the future, as new and more sophisticated tools can potentially be incorporated within the weight limit.
The structure of the mechanical arm is engineered with high precision and durability in mind. It typically consists of multiple joints and links, allowing for a wide range of motion. The joints are equipped with advanced servo motors and motion control systems that enable smooth and accurate movement. These motors receive commands from the robot's control unit, which calculates the optimal path and speed for the arm to follow based on the programmed welding sequence. The control system takes into account factors such as the position of the workpiece, the desired weld seam geometry, and any obstacles in the workspace. This level of sophistication ensures that the welding torch can be precisely positioned with millimeter-level accuracy, resulting in consistent and high-quality welds.
In terms of operation, the assisted arc welding robot offers several modes. In an automated mode, it can execute pre-programmed welding tasks without direct human intervention. Engineers use specialized software to create detailed welding programs, specifying parameters such as welding speed, current, voltage, and torch angle. Once the program is loaded into the robot's controller, it can repeatedly perform the same welding operation with remarkable consistency. This is especially beneficial for mass production scenarios where a large number of identical welds are required.
However, the "assisted" aspect comes into play when human operators are involved. In a semi-automated mode, the operator can guide the robot's movements in real-time, making adjustments as needed. This could be useful when dealing with workpieces that have slight variations in shape or size, or when fine-tuning the welding process for optimal results. The operator can use a teach pendant, a handheld device with intuitive controls, to move the robot arm manually and record positions and movements. This recorded data can then be modified and integrated into the overall welding program.
Safety features are also integral to the design of assisted arc welding robots. Since they operate in close proximity to human operators and potentially hazardous welding processes, measures such as emergency stop buttons, collision detection sensors, and protective enclosures are incorporated. The emergency stop buttons are strategically placed around the workstation, allowing anyone to halt the robot's operation immediately in case of an emergency. Collision detection sensors use technologies like laser or ultrasonic sensing to detect any unexpected contact between the robot arm and its surroundings. When a potential collision is detected, the robot can automatically slow down or stop to prevent damage to the equipment, the workpiece, and, most importantly, to ensure the safety of the operators.
The integration of the assisted arc welding robot with other manufacturing systems is another area of significance. It can be connected to a production line's conveyor system, allowing workpieces to be automatically loaded and unloaded at the welding station. This seamless integration streamlines the overall manufacturing process, reducing idle time and increasing productivity. Additionally, data management and communication capabilities enable the robot to transmit information about its operation status, weld quality data, and maintenance requirements to a central control system. This data can then be analyzed to optimize production schedules, predict maintenance needs, and improve overall process efficiency.
Moreover, the software associated with these robots is constantly evolving. New features are being added to make programming easier and more intuitive. Visual programming interfaces are becoming more prevalent, allowing operators with limited programming experience to create and modify welding programs. Simulation software is also available, enabling engineers to test and validate welding procedures in a virtual environment before implementing them on the actual production floor. This reduces the risk of errors and costly rework during the production process.
In conclusion, the assisted arc welding robot with a 2800mm mechanical arm working range and a 10KG payload is a remarkable innovation in modern manufacturing. It combines the precision and repeatability of automation with the flexibility and adaptability of human-assisted operation. By leveraging its capabilities, manufacturers can achieve higher quality welds, increased production efficiency, and enhanced workplace safety. As technology continues to advance, we can expect these robots to play an even more significant role in shaping the future of the welding and manufacturing industries.
| JRS-Y1400-10 Robot Body |
| Axes of The Robotic Arm |
Six-Axis |
| Load Capacity |
10KG |
Repetitive Positioning Accuracy
of The Robot (Mm) |
0.02 Mm |
| Maximum Working Range |
2800 Mm |
| Fixing Method of The Robotic Arm |
Fixed By lagnetic Attraction And Can BeDetached From The Mobile Car. |
| Human-lachine Interaction System |
Wired Connection ls Standard,And WirelessConnection ls Optional. |
| Welding Process Software |
1,Entirely English Interface |
| 2,Independently Developed |
| 3,Rich Welding Process Packages |
| 4,Simple Operation. |
| Welding Power Supply |
The welding machine's brand, model, and power supply can all be customized to suit your needs.. AirCooling ls Standard And Water Cooling ls Optiona1. |
| Portable Mobile Car |
0verall Dimensions Are 1200*700*1000Mm |
The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.
The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.
Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.
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