Assistive Mobile Arc Welding Robot
In the rapidly advancing landscape of modern manufacturing, the assistive mobile arc welding robot has taken center stage, heralding a new era of welding efficiency and precision.
This state-of-the-art robotic marvel is ingeniously engineered with a highly adaptable locomotion system. Whether it's gliding on sleek wheels across the immaculate floors of high-tech factories or clambering over rugged terrains using flexible tracked assemblies at construction sites, its mobility is second to none. It can swiftly and accurately reach any welding location, regardless of the complexity of the workspace.
The "assistive" essence of this robot is what truly sets it apart. Firstly, it is armed with a sophisticated suite of sensors. High-precision laser sensors, working in tandem with ultra-sharp vision cameras and sensitive tactile sensors, provide it with a real-time, three-dimensional perception of its surroundings. They can meticulously dissect the shape, size, position, and orientation of the workpiece, while vigilantly detecting any potential obstructions in its path. Armed with this wealth of data, the robot can autonomously and intelligently adjust its movement trajectory and welding parameters, ensuring that every weld is a paragon of quality.
Secondly, the user interface is designed with the utmost consideration for user-friendliness. Even operators with little to no prior exposure to robotics can quickly become proficient. The interface is bedecked with clear, graphical displays that offer real-time feedback on the welding progress. The controls are ergonomic and intuitive, enabling operators to make instantaneous adjustments as needed. In case of any operational glitches or errors during the welding process, the robot doesn't miss a beat. It immediately issues an alert and presents detailed diagnostic suggestions, helping the operator troubleshoot and resolve the issue in a jiffy.
When it comes to welding capabilities, this robot is a force to be reckoned with. It is equipped with a top-notch welding power source that can support a vast array of welding techniques, from time-honored arc welding to cutting-edge gas shielded and pulsed welding methods. Notably, it has a payload capacity of 3KG, which means it can comfortably handle a variety of welding tools and additional equipment required for the job. Its operation range extends up to 1240mm, affording it the flexibility to access different parts of the workpiece with ease. The welding torch, under the precise control of a highly responsive motion control system, can execute intricate maneuvers in multiple axes, resulting in welds that are not only structurally sound but also aesthetically pleasing, meeting the most stringent industry standards.
Moreover, seamless integration with production line management systems is another feather in its cap. It can receive welding tasks wirelessly, update its operational settings automatically in real-time, and upload comprehensive welding data for in-depth quality analysis and continuous process optimization. This level of integration not only streamlines production but also enables real-time quality control and traceability throughout the welding process.
In conclusion, the assistive mobile arc welding robot, with its 3KG payload and 1240mm operation range, is revolutionizing modern manufacturing. Its unique combination of mobility, intelligence, and user-friendliness is driving productivity enhancements, quality improvements, and labor savings, and is set to reshape the future of welding technology.
| JRS-Y1400-3 Robot Body |
| Axes of The Robotic Arm |
Six-Axis |
| Load Capacity |
3KG |
Repetitive Positioning Accuracy
of The Robot (Mm) |
0.02 Mm |
| Maximum Working Range |
1240 Mm |
| Fixing Method of The Robotic Arm |
Fixed By lagnetic Attraction And Can BeDetached From The Mobile Car. |
| Human-lachine Interaction System |
Wired Connection ls Standard,And WirelessConnection ls Optional. |
| Welding Process Software |
1,Entirely English Interface |
| 2,Independently Developed |
| 3,Rich Welding Process Packages |
| 4,Simple Operation. |
| Welding Power Supply |
The welding machine's brand, model, and power supply can all be customized to suit your needs.. AirCooling ls Standard And Water Cooling ls Optiona1. |
| Portable Mobile Car |
0verall Dimensions Are 1200*700*1000Mm |
The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.
The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.
Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.
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