PMP 6.5r120 Concrete Mixer Truck Parts Reducer, Construction Machinery Spare Parts

• Customization: Available
• Application: Machinery
• Hardness: Soft Tooth Surface
• Model NO.: PMP6.5R
• Installation: 90 Degree
• Layout: Coaxial
• Gear Shape: Cylindrical Gear
• Step: Double-Step
• Type: Gear Reducer
• Transport Package: Wooden Box
• Specification: 56*56*68
• Trademark: Bodeke
• Origin: China
• HS Code: 8412291000
• Production Capacity: 300/Month

Product Description

Concrete Mixer Truck Reducer PMP 6.5r120: The Key to Seamless Concrete Mixing and Delivery

I. Introduction

In the dynamic and demanding construction sector, the concrete mixer truck is an indispensable workhorse, and at the very heart of its operational efficiency lies the Concrete Mixer Truck Reducer PMP 6.5r120. This highly sophisticated reducer is meticulously engineered to transform the raw power generated by the truck's engine into the precisely controlled torque and rotational speed essential for flawless concrete mixing and transportation. It serves as the linchpin that ensures construction projects, ranging from small-scale building renovations to large infrastructure developments, progress smoothly.

II. Design and Construction

A. Ultra-Robust and Resilient Housing

1. The PMP 6.5r120 reducer is encased in a purpose-built, heavy-duty alloy housing. This alloy is specially formulated to offer exceptional resistance to wear, corrosion, and the punishing impacts that are commonplace on construction sites. The housing features thickened sidewalls and strategically placed corrugations or ribbing, not only enhancing its structural integrity but also providing enhanced heat dissipation capabilities.

1. Precision-machined mounting brackets and bolt holes are an integral part of the housing design, ensuring a flawless and secure installation onto the mixer truck chassis. This level of precision guarantees proper alignment with other drivetrain components, minimizing any potential stress concentrations that could lead to premature wear or failure.

B. Exquisitely Precision-Machined Gear Set

1. At the core of this outstanding reducer lies a set of gears that are a testament to the zenith of engineering artistry. Manufactured from a proprietary blend of alloy steel, these gears undergo a series of state-of-the-art heat treatment and surface hardening processes. This results in gears with extraordinary hardness, toughness, and wear resistance, capable of withstanding the continuous and intense meshing forces during heavy-duty operation.

1. The gear teeth are cut with nano-scale precision using advanced computer numerical control (CNC) machining. This level of accuracy guarantees an almost seamless engagement, reducing power losses due to friction to an absolute minimum and ensuring an ultra-smooth operation. The gear ratio of 6.5:1 is painstakingly calibrated to provide the ideal balance between torque multiplication and rotational speed, enabling the mixer drum to rotate at the optimal rate for efficient mixing and discharge of concrete while keeping the engine operating within its peak efficiency range.

C. State-of-the-Art Lubrication and Cooling System

1. A highly advanced, integrated lubrication and cooling system is an essential part of the PMP 6.5r120 reducer design. It comprises a high-performance oil pump, multiple-stage filtration with ultra-fine filters, and an elaborate network of oil passages that reach every nook and cranny of the reducer. The pump continuously circulates lubricating oil at a precisely regulated flow rate, ensuring that all moving parts, from the minutest bearings to the largest gears, are constantly and evenly lubricated.

1. Complemented by an efficient cooling unit, which employs a combination of air and liquid cooling techniques depending on the'opening conditions, the system maintains the oil temperature within a narrow and optimal range. By safeguarding the viscosity and lubricating properties of the oil, even during extreme heat or heavy loads, the cooling system prevents premature wear and potential catastrophic damage to the reducer.

III. Performance Prowess

A. Unparalleled Torque Handling and Smooth Rotation

1. The PMP 6.5r120 reducer is engineered to be a torque titan. It can effortlessly manage the colossal torque demands of a fully loaded mixer drum, regardless of the density and viscosity of the concrete mixture. This consistent and prodigious torque output ensures that the drum rotates smoothly and without stutter, guaranteeing uniform mixing and efficient unloading of the concrete at the construction site.

1. The combination of precision-engineered gears and the advanced lubrication-cooling system results in an operation that is so smooth it's almost imperceptible. Vibrations are subdued to an infinitesimal level, providing a more comfortable ride for the truck driver and reducing stress on the vehicle's chassis and other associated components. This also has a profound impact on the longevity of the reducer, as reduced vibrations translate into less wear and tear on the internal parts.

B. Unwavering Reliability and Extended Durability

1. Built to endure the most punishing operating conditions, the PMP 6.5r120 reducer offers an extraordinary service life. Its robust construction, high-quality materials, and comprehensive protection mechanisms make it a reliable stalwart for concrete mixer truck operators. Regular maintenance intervals can be significantly extended compared to conventional reducers, translating into fewer downtimes and increased operational availability.

1. The reducer incorporates redundant and fail-safe mechanisms in critical areas. For example, in the event of a sudden overload or a component failure, it has built-in safeguards to prevent catastrophic damage. This reliability factor is of utmost importance in the construction industry, where any breakdown can lead to costly delays and disruptions to project schedules.

IV. Adaptability and Compatibility

A. Universally Versatile Application

1. The PMP 6.5r120 reducer is designed with adaptability as its hallmark. It can be seamlessly integrated into a vast array of concrete mixer truck models, irrespective of their size, capacity, or intended application. Whether it's a diminutive mixer truck navigating tight urban alleyways for small-scale renovations or a behemoth heavy-duty vehicle deployed in sprawling infrastructure projects, this reducer offers a one-size-fits-all solution.

1. Its modular design and standardized mounting dimensions make it a breeze for truck manufacturers to incorporate it into new builds and for retrofitters to upgrade existing vehicles. This flexibility allows contractors to optimize their fleets according to specific project requirements without being hampered by reducer compatibility issues.

B. Harmonious Compatibility with Diverse Engines

1. One of the standout features of the PMP 6.5r120 reducer is its ability to interface with a cornucopia of truck engines. Whether powered by a time-tested diesel engine, a cutting-edge gasoline engine, or an emerging alternative fuel engine, the reducer can be fine-tuned to match the engine's torque and speed characteristics.

1. The input and output shaft configurations are engineered to accommodate different power transfer requirements, ensuring optimal efficiency and reliability in every application. This compatibility empowers operators to choose the engine that best suits their operational needs,

budget, and environmental considerations, without sacrificing the performance of the mixer truck.

V. Maintenance and Serviceability

A. Intuitive Maintenance Access

1. The reducer is designed to make maintenance a cinch. All essential maintenance points, such as the oil fill and drain ports, filter housings, and inspection covers, are strategically positioned for easy access. This enables technicians to perform routine tasks, including oil changes, filter replacements, and visual inspections, quickly and efficient ly, minimizing downtime.

1. The modular construction of the reducer further simplifies component replacement. In the event of a malfunctioning part, only the affected module needs to be swapped out, reducing repair time and costs. This modular approach also facilitates upgrades and enhancements as new technologies become available.

B. Cutting-Edge Diagnostic and Monitoring Capabilities

1. Modern incarnations of the PMP 6.5r120 reducer are equipped with state-of-the-art diagnostic and . Sensors are embedded throughout the unit to track parameters such as oil temperature, pressure, gear vibration, and shaft speed. These real-time data are relayed to an onboard control unit or a remote ,providing operators and maintenance crews with invaluable insights.

1. In case of abnormal readings, the system triggers alarms and offers detailed diagnostic information, enabling prompt and targeted maintenance actions. This proactive approach not only extends the life of the reducer but also ensures the continued safe and efficient operation of the concrete mixer truck.

C. Ample Spare Parts Availability

1. Given its widespread use in the concrete mixer truck industry, spare parts for the PMP 6.5r120 reducer are readily available. Authorized dealerships and aftermarket suppliers maintain extensive inventories, ensuring that replacement parts can be sourced swiftly in the instance of a breakdown.

1. The standardized design of the reducer further eases the availability of generic and compatible spare parts, presenting operators with more options and potentially lower costs when it comes to maintenance and repairs.

VI. Conclusion

The Concrete Mixer Truck Reducer PMP 6.5r120 is a paragon of engineering ingenuity, marrying advanced design, peerless performance, and unrivaled adaptability. It is the driving force behind the efficient operation of concrete mixer trucks, enabling the construction industry to meet the ever-growing demands of infrastructure development and building projects. Whether it's erecting a skyscraper in a bustling metropolis or constructing a rural bridge, this reducer plays a pivotal role in ensuring the reliable production and transportation of concrete. As technology hurtles forward, we can anticipate further refinements and enhancements to this essential component, but for now, it remains a cornerstone of modern construction machinery.

 

Model NO.	PMP6.5R120	Model	PMP6.5R120
Lead Time	5 Days	Transport Package	Standard Export Wooden Case
Colour	as Your Request	Usage	Concrete Mixer
Weight	320KG	Specification	56*56*68
Trademark	Bodeke	Origin	China
HS Code	8483402000	Production Capacity	100 Sets/Month

Technical data of Camray CMR conrete mixer gearbox
Model	PMP6.5R120	PMP7Y120
Max.Output Torque Nm	65,000	65,000
Ratio l=	1:120	1:120
Max.installation angle of Drum	11°	11°
Max.Input speed rpm	2500	2500
Max.Output speed rpm	18	18
Max.Capacity of Drum   m³	8~12	8~12
Weight(without oil)    KG	310	310
Lubrication Oil Quantity  dm³	11.5	11.5
Max.Misalignmeng of flange	+/-6°	+/-6°

FAQs about Mixer Truck Speed Reducer

Q1: What is a mixer truck speed reducer?
A1: A mixer truck speed reducer is a mechanical device that reduces the speed of the mixer truck's motor, increasing torque and allowing for more effective mixing. It helps to transfer power from the motor to the mixer drum more efficiently, ensuring smooth and consistent mixing.

Q2: Why is a speed reducer necessary for mixer trucks?
A2: A speed reducer is necessary for mixer trucks because it matches the speed and torque requirements of the mixer drum to the output of the truck's motor. By reducing the speed, the reducer amplifies the torque, allowing the mixer drum to rotate at the optimal speed for mixing, while minimizing wear and tear on the motor.

Q3: How does a mixer truck speed reducer work?
A3: A mixer truck speed reducer typically consists of a series of gears or other mechanical components that transfer power from the motor to the mixer drum at a reduced speed. These gears are designed to mesh together, reducing the speed of rotation while increasing torque. This allows the mixer drum to rotate at a slower, more controlled speed, ensuring effective mixing.

Q4: What are the benefits of using a mixer truck speed reducer?
A4: Using a mixer truck speed reducer provides several benefits. It increases the torque output of the motor, allowing the mixer drum to rotate more effectively and mix materials more thoroughly. Additionally, it reduces wear and tear on the motor by matching the speed and torque requirements of the mixer drum, extending the motor's lifespan. Furthermore, a speed reducer can improve the overall efficiency of the mixer truck, reducing fuel consumption and operational costs.

Q5: How often should a mixer truck speed reducer be maintained?
A5: The frequency of maintenance for a mixer truck speed reducer depends on the specific model and manufacturer's recommendations. However, generally speaking, it is important to perform regular inspections and lubrication to ensure the reducer is operating smoothly and efficiently. Additionally, if any issues or malfunctions are noticed, it is crucial to address them promptly to prevent further damage or downtime. Regular maintenance can help extend the lifespan of the speed reducer and keep your mixer truck operating at peak performance.

Q6: What are the common issues that can arise with mixer truck speed reducers?
A6: Common issues that can arise with mixer truck speed reducers include wear and tear on gears, bearings, and other mechanical components. This can lead to reduced efficiency, increased noise, and ultimately, failure of the reducer. Lubrication issues, such as insufficient or contaminated lubricant, can also cause problems. Regular maintenance and inspection, as well as prompt repair of any issues, are crucial to preventing these common problems and ensuring the reliable operation of the speed reducer.

Q7.Are you manufacturer?  And what's the delivery time?
A7:Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 25-30 days will be finished and sent to customer in time.

Q8.If we don't find what we want on your website, what should we do?
A8: You can email us the descriptions and pictures of the products you need, We will check whether we can make it.

Q9.How about the inspection and Guarantee of products?
A9:We promise: all products are tested before ship, to confirm it will be working and  in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn't work due to quality issue in the period, we will send spares to repair for free.

Bodeke Industrial Components Co., Ltd. is a leading Chinese company specializing in the manufacturing and maintenance of a wide range of industrial equipment components. Our products find application in diverse sectors, including cement tanker trucks, excavators, rescue equipment for cement trucks, mixers, cranes, hydraulic motors, hydraulic pumps, and other industrial machinery.

Empower your industrial machinery with Bodeke - a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke's quality components-your trusted partner in global industrial excellence.
Gearbox		Pump	Motor
				PLM-7 reducer / gearbox	PMP7YR120 reducer / gearbox	4623-552 pump	4633 motor
PLM-9 reducer / gearbox	PMP7.2R129 reducer / gearbox	5423-518 pump	5433-138 motor
CML-10 reducer / gearbox	PMP7.1R130 reducer / gearbox	6423-279 pump	6433  motor
CML-12 reducer / gearbox	PMP7.5R130 reducer / gearbox	4623-552 pump	4633 motor
CML16 reducer / gearbox	PMP7.8R140 reducer / gearbox	5423-518 pump	5433-138 motor
P3301 reducer / gearbox	PMP8.0R140 reducer / gearbox	6423-279 pump	6433  motor
P4300 reducer / gearbox	PMP9YR140 reducer / gearbox	PV22 pump	MF22  motor
P5300 reducer / gearbox	PMP7.5R134 reducer / gearbox	PV23 pump	MF23 motor
P7300 reducer / gearbox	PMP7.5R135 reducer / gearbox	SPV22 pump	SMF22  motor
PLM-7 reducer / gearbox	PMP7.5R136 reducer / gearbox	SPV23 pump	SMF23 motor
PLM-9 reducer / gearbox	PMP6sp reducer / gearbox	PV070 pump	MF070  motor
CML-10 reducer / gearbox	PMP 6.5sp reducer / gearbox	PV089 pump	MF089 motor
CML-12 reducer / gearbox	PMP 7.1sp reducer / gearbox	SPV070 pump	SMF070  motor
CML16 reducer / gearbox	PMP 7.5sp reducer / gearbox	SPV089 pump	SMF089 motor
P3301 reducer / gearbox	PMP 6cp reducer / gearbox	PV110 pump	MF110 motor
P4300 reducer / gearbox	PMP 6.5cp reducer / gearbox	SPV110 pump	SMF110 motor
P5300 reducer / gearbox	PMP 7.1cp reducer / gearbox	PV112 pump	MF112 motor
P7300 reducer / gearbox	PMP 7.5cp reducer / gearbox	SPV112 pump	SMF112 motor
PMB 6.0 reducer / gearbox	575L reducer / gearbox	PV090 pump	MF090 motor
PMB6R100 reducer / gearbox	577L reducer / gearbox	SPV090 pump	SMF090 motor
PMB6.5R120 reducer / gearbox	580L reducer / gearbox	A4VTG71pump	TMM070 motor
PMB7aspR120 reducer / gearbox	575S3W reducer / gearbox	A4VTG90 pump	TMM089 motor
PMB7.1R120 reducer / gearbox	577S3W reducer / gearbox	90C pump	AA2FM63/A2FM90/61W Piston Motor
PMB7YR120 reducer / gearbox	580S3W reducer / gearbox	90A pump	AA2FM80/A2FM90/62W Piston Motor
PMB7.2R129 reducer / gearbox	PM51.2 reducer / gearbox	MA4V090 pump	AA2FM90/A2FM90/63W Piston Motor
PMB7.1R130 reducer / gearbox	PM61.2 reducer / gearbox	PMP P110 pump	90M75 motor
PMB7.5R130 reducer / gearbox	PM71.2 reducer / gearbox	PMP P90 pump	90M100 motor
PMB7.8R140 reducer / gearbox	TMG51.2 reducer / gearbox	PMH P110 pump	MSF85 motor
PMB8.0R140 reducer / gearbox	TMG61.2 reducer / gearbox	PMH P90 pump	PMP M110 motor
PMB9YR140 reducer / gearbox	TMG71.2 reducer / gearbox	A4VTG090HW100/33MRNC4C92F0000AS-0 pump	PMH M90 motor
PMB7.5R134 reducer / gearbox	P58 reducer / gearbox	A4VTG90HW/32R-NLD10F001S pump	PMH M110 motor
PMB7.5R135 reducer / gearbox	P68 reducer / gearbox	A4VTG71 hydraulic piston pump	PMH M90 motor
PMB7.5R136 reducer / gearbox	P70 reducer / gearbox	T90R100-35-20 hydraulic piston pump	A2FO23 PISTON pump
PMB 6sp reducer / gearbox	P75S reducer / gearbox	T90L100 hydraulic piston pump	A2FO16 PISTON pump
PMB 6.5sp reducer / gearbox	P75R reducer / gearbox	T90R75hydraulic piston pump	A2FO18 PISTON pump
PMB 7.1sp reducer / gearbox	P80 reducer / gearbox	T90L75hydraulic piston pump	VB99-17 reducer / gearbox
PMB 7.5sp reducer / gearbox	P90S reducer / gearbox	A11VO40DRG/10R-NPC12N00 PISTON pump	A2FO32/61L-VAB05 PISTON pump
PMB 6cp reducer / gearbox	P90 reducer / gearbox	A11VLO190LRDU2/11R-NZD12K02P-S PISTON pump	HA4VTG090HW/33R
PMB 6.5cp reducer / gearbox	TOP P58 reducer / gearbox	A11VLO190LRDU2+A11VLO130LRDU2 PISTON pump	A4VG125HDMT1/32R-NSF02F021-S Piston pump
PMB 7.1cp reducer / gearbox	TOP P68 reducer / gearbox	A11VLO190LRDU2/11+A10VO28DR/31-K PISTON pump	PK86-BF reducer / gearbox
PMB 7.5cp reducer / gearbox	TOP P70 reducer / gearbox	A11VLO190LRDU2/11L-NZD12K02P-S PISTON pump	VB99-09 reducer / gearbox
PMP 6.0 reducer / gearbox	TOP P75S reducer / gearbox	A11VLO260LRDU2/11R+A10VO28DR/31R  pump	VB99-10 reducer / gearbox
PMP6R100 reducer / gearbox	TOP P75R reducer / gearbox	A11VLO260LRDU2/11R-NZD12K67P-S PISTON pump	ZHP P70 reducer / gearbox
PMP6.5R120 reducer / gearbox	TOP P80 reducer / gearbox	A11VLO260LRDU2/11R-NZD12K02P-S PISTON pump	Ark Transit Mixer Agitator Truck  Concrete Transport Vehicle
PMP7aspR120 reducer / gearbox	TOP P90S reducer / gearbox	A11VLO260LRDH2/11R-NZD12K02 PISTON pump	8413503190
PMP7.1R120 reducer / gearbox	TOP P90 reducer / gearbox	A10VO28DR/31R-VSC12K01 PISTON  pump	8412291000
ZTS P68 reducer / gearbox	ZHP P75S reducer / gearbox	A4VG180HD1MT1/32R-NSF02F021-S PISTON pump	8708919000
ZTS P70 reducer / gearbox	DD33-MF reducer / gearbox	A7VO55LRDS/63L-NZB01-S PISTON pump	8483402000
ZTS P75S reducer / gearbox	ZHP P68 reducer / gearbox	Concrete Mixer Truck  Mixer Drum  Cement Mixer	SAUER,Bonfiglioli,TOPUNIOU,KYB,REXROTH, , ,PMP