The Exceptional Concrete Mixer Truck TMG 61.2 Gearbox for Danfoss
In the dynamic construction realm, the concrete mixer truck is a linchpin for progress, and the TMG 61.2 Gearbox, designed in tandem with Danfoss, is a standout performer. This gearbox is a marvel of engineering, purpose-built to meet the rigors of construction sites.
1. Unwavering Durability
The outer shell of the TMG 61.2 Gearbox is crafted from a high-strength alloy, a blend of cast iron and alloy steel. This unique composition provides excellent resistance to the vibrations, impacts, and abrasive debris typical of construction zones. Whether it's the truck bouncing over uneven roads or the mixer drum's incessant rotation, the gearbox housing stays intact, protecting its internal components.
Internally, the gears are precision-machined from hardened alloy steel and undergo advanced heat treatment. This results in enhanced wear resistance and optimal hardness, ensuring smooth meshing and minimal power loss. The shafts and bearings, of top-notch quality, are selected to handle the heavy loads and torques associated with concrete mixing. Paired with a state-of-the-art lubrication system, these elements work in harmony for reliable, long-term service.
2. Precision Gear Ratios
The "TMG 61.2" designation points to its meticulously calibrated gear ratios. These ratios are the product of extensive research and real-world testing, customized to the specific needs of concrete mixer trucks. When starting with a full load, the gearbox delivers a powerful torque boost, allowing the vehicle to overcome inertia effortlessly.
As the truck accelerates and switches between driving scenarios - from highway cruising to construction site maneuvers - the gear ratios adapt seamlessly. They strike a perfect balance between power and speed, optimizing fuel efficiency and overall performance. The torque converter, an integral part, smoothens power transfer, preventing jerky starts and stops.
3. Advanced Lubrication and Cooling
To ensure longevity, the TMG 61.2 Gearbox features cutting-edge lubrication and cooling systems. The lubrication system operates continuously, with a high-pressure pump circulating a specially formulated gear oil. This oil forms a protective film, reducing friction and wear to a minimum.
The cooling system varies depending on requirements, with options like air-cooled or liquid-cooled oil coolers. The gearbox housing often has fins to enhance heat dissipation. This dual approach keeps the gearbox at its optimal temperature, whether in sweltering heat or during long hauls in cold weather.
4. Flexible Shift Control
Drivers have two shift control choices: manual and automated. The manual shift lever is ergonomically designed for easy reach and operation. It provides tactile feedback, giving drivers precise control in complex terrains like narrow lanes or steep slopes, where accurate positioning for concrete discharge is crucial.
The automated shift system, on the other hand, utilizes sensors that monitor vehicle speed, engine load, and more. An electronic control unit (ECU) processes this data to determine the ideal gear shift instantaneously. This not only reduces driver fatigue during long trips but also boosts fuel efficiency.
5. Seamless Danfoss Integration
One of the gearbox's highlights is its seamless integration with Danfoss components. The input shaft is custom-engineered to mate perfectly with the Danfoss hydraulic motor, ensuring efficient power transfer to the mixer drum.
Moreover, it communicates smoothly with Danfoss electronic control systems. Diagnostic signals are exchanged, enabling real-time monitoring and troubleshooting. This integration simplifies maintenance and repairs, as technicians can rely on Danfoss's comprehensive diagnostic tools.
6. Easy Maintenance
Maintenance of the TMG 61.2 Gearbox is hassle-free. It has accessible ports and covers for routine oil changes, filter replacements, and inspections. The oil drain plug and fill port are conveniently located, and the filters are modular for quick swapping.
Diagnostic connectors are built-in, allowing technicians to access detailed gearbox health information. The manufacturer provides comprehensive service manuals with step-by-step guides for common issues like noisy gears or overheating, minimizing downtime.
7. Proven Performance
In the field, the TMG 61.2 Gearbox has consistently delivered. It enables concrete mixer trucks to meet tight schedules, transporting fresh concrete promptly. Whether traversing rough terrains, climbing hills, or cruising highways, it provides reliable power and smooth operation.
Fleet operators have reported fewer breakdowns and lower maintenance costs, attesting to its durability and efficiency. As technology advances, this gearbox is set to continue leading the way in the construction industry.
In conclusion, the Concrete Mixer Truck TMG 61.2 Gearbox for Danfoss combines strength, precision, and functionality, making it an indispensable asset for modern construction.
| Model NO. |
TMG 61.2 |
Model |
TMG 61.2 |
| Lead Time |
5 Days |
Transport Package |
Standard Export Wooden Case |
| Colour |
as Your Request |
Usage |
Concrete Mixer |
| Weight |
330KG |
Specification |
56*56*68 |
| Trademark |
Bodeke |
Origin |
China |
| HS Code |
8483402000 |
Production Capacity |
100 Sets/Month |
| Technical data of Camray CMR conrete mixer gearbox |
| Model |
51.2 |
61.2 |
Max.Output Torque
Nm |
51000 |
61,000 |
Ratio
l= |
|
1:112 |
| Max.installation angle of Drum |
12° |
12° |
Max.Input speed
rpm |
2500 |
2500 |
Max.Output speed
rpm |
18 |
18 |
| Max.Capacity of Drum m³ |
6~8 |
8~12 |
| Weight(without oil) KG |
280 |
320 |
| Lubrication Oil Quantity dm³ |
10 |
11.5 |
| Max.Misalignmeng of flange |
+/-6° |
+/-6° |
FAQs about Mixer Truck Speed Reducer
Q1: What is a mixer truck speed reducer?
A1: A mixer truck speed reducer is a mechanical device that reduces the speed of the mixer truck's motor, increasing torque and allowing for more effective mixing. It helps to transfer power from the motor to the mixer drum more efficiently, ensuring smooth and consistent mixing.
Q2: Why is a speed reducer necessary for mixer trucks?
A2: A speed reducer is necessary for mixer trucks because it matches the speed and torque requirements of the mixer drum to the output of the truck's motor. By reducing the speed, the reducer amplifies the torque, allowing the mixer drum to rotate at the optimal speed for mixing, while minimizing wear and tear on the motor.
Q3: How does a mixer truck speed reducer work?
A3: A mixer truck speed reducer typically consists of a series of gears or other mechanical components that transfer power from the motor to the mixer drum at a reduced speed. These gears are designed to mesh together, reducing the speed of rotation while increasing torque. This allows the mixer drum to rotate at a slower, more controlled speed, ensuring effective mixing.
Q4: What are the benefits of using a mixer truck speed reducer?
A4: Using a mixer truck speed reducer provides several benefits. It increases the torque output of the motor, allowing the mixer drum to rotate more effectively and mix materials more thoroughly. Additionally, it reduces wear and tear on the motor by matching the speed and torque requirements of the mixer drum, extending the motor's lifespan. Furthermore, a speed reducer can improve the overall efficiency of the mixer truck, reducing fuel consumption and operational costs.
Q5: How often should a mixer truck speed reducer be maintained?
A5: The frequency of maintenance for a mixer truck speed reducer depends on the specific model and manufacturer's recommendations. However, generally speaking, it is important to perform regular inspections and lubrication to ensure the reducer is operating smoothly and efficiently. Additionally, if any issues or malfunctions are noticed, it is crucial to address them promptly to prevent further damage or downtime. Regular maintenance can help extend the lifespan of the speed reducer and keep your mixer truck operating at peak performance.
Q6: What are the common issues that can arise with mixer truck speed reducers?
A6: Common issues that can arise with mixer truck speed reducers include wear and tear on gears, bearings, and other mechanical components. This can lead to reduced efficiency, increased noise, and ultimately, failure of the reducer. Lubrication issues, such as insufficient or contaminated lubricant, can also cause problems. Regular maintenance and inspection, as well as prompt repair of any issues, are crucial to preventing these common problems and ensuring the reliable operation of the speed reducer.
Q7.Are you manufacturer? And what's the delivery time?
A7:Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 25-30 days will be finished and sent to customer in time.
Q8.If we don't find what we want on your website, what should we do?
A8: You can email us the descriptions and pictures of the products you need, We will check whether we can make it.
Q9.How about the inspection and Guarantee of products?
A9:We promise: all products are tested before ship, to confirm it will be working and in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn't work due to quality issue in the period, we will send spares to repair for free.
Bodeke Industrial Components Co., Ltd. is a leading Chinese company specializing in the manufacturing and maintenance of a wide range of industrial equipment components. Our products find application in diverse sectors, including cement tanker trucks, excavators, rescue equipment for cement trucks, mixers, cranes, hydraulic motors, hydraulic pumps, and other industrial machinery.
| Empower your industrial machinery with Bodeke - a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke's quality components-your trusted partner in global industrial excellence. |
| Gearbox |
Pump |
Motor |
| |
|
|
| PLM-7 reducer / gearbox |
PMP7YR120 reducer / gearbox |
4623-552 pump |
4633 motor |
| PLM-9 reducer / gearbox |
PMP7.2R129 reducer / gearbox |
5423-518 pump |
5433-138 motor |
| CML-10 reducer / gearbox |
PMP7.1R130 reducer / gearbox |
6423-279 pump |
6433 motor |
| CML-12 reducer / gearbox |
PMP7.5R130 reducer / gearbox |
4623-552 pump |
4633 motor |
| CML16 reducer / gearbox |
PMP7.8R140 reducer / gearbox |
5423-518 pump |
5433-138 motor |
| P3301 reducer / gearbox |
PMP8.0R140 reducer / gearbox |
6423-279 pump |
6433 motor |
| P4300 reducer / gearbox |
PMP9YR140 reducer / gearbox |
PV22 pump |
MF22 motor |
| P5300 reducer / gearbox |
PMP7.5R134 reducer / gearbox |
PV23 pump |
MF23 motor |
| P7300 reducer / gearbox |
PMP7.5R135 reducer / gearbox |
SPV22 pump |
SMF22 motor |
| PLM-7 reducer / gearbox |
PMP7.5R136 reducer / gearbox |
SPV23 pump |
SMF23 motor |
| PLM-9 reducer / gearbox |
PMP6sp reducer / gearbox |
PV070 pump |
MF070 motor |
| CML-10 reducer / gearbox |
PMP 6.5sp reducer / gearbox |
PV089 pump |
MF089 motor |
| CML-12 reducer / gearbox |
PMP 7.1sp reducer / gearbox |
SPV070 pump |
SMF070 motor |
| CML16 reducer / gearbox |
PMP 7.5sp reducer / gearbox |
SPV089 pump |
SMF089 motor |
| P3301 reducer / gearbox |
PMP 6cp reducer / gearbox |
PV110 pump |
MF110 motor |
| P4300 reducer / gearbox |
PMP 6.5cp reducer / gearbox |
SPV110 pump |
SMF110 motor |
| P5300 reducer / gearbox |
PMP 7.1cp reducer / gearbox |
PV112 pump |
MF112 motor |
| P7300 reducer / gearbox |
PMP 7.5cp reducer / gearbox |
SPV112 pump |
SMF112 motor |
| PMB 6.0 reducer / gearbox |
575L reducer / gearbox |
PV090 pump |
MF090 motor |
| PMB6R100 reducer / gearbox |
577L reducer / gearbox |
SPV090 pump |
SMF090 motor |
| PMB6.5R120 reducer / gearbox |
580L reducer / gearbox |
A4VTG71pump |
TMM070 motor |
| PMB7aspR120 reducer / gearbox |
575S3W reducer / gearbox |
A4VTG90 pump |
TMM089 motor |
| PMB7.1R120 reducer / gearbox |
577S3W reducer / gearbox |
90C pump |
AA2FM63/A2FM90/61W Piston Motor |
| PMB7YR120 reducer / gearbox |
580S3W reducer / gearbox |
90A pump |
AA2FM80/A2FM90/62W Piston Motor |
| PMB7.2R129 reducer / gearbox |
PM51.2 reducer / gearbox |
MA4V090 pump |
AA2FM90/A2FM90/63W Piston Motor |
| PMB7.1R130 reducer / gearbox |
PM61.2 reducer / gearbox |
PMP P110 pump |
90M75 motor |
| PMB7.5R130 reducer / gearbox |
PM71.2 reducer / gearbox |
PMP P90 pump |
90M100 motor |
| PMB7.8R140 reducer / gearbox |
TMG51.2 reducer / gearbox |
PMH P110 pump |
MSF85 motor |
| PMB8.0R140 reducer / gearbox |
TMG61.2 reducer / gearbox |
PMH P90 pump |
PMP M110 motor |
| PMB9YR140 reducer / gearbox |
TMG71.2 reducer / gearbox |
A4VTG090HW100/33MRNC4C92F0000AS-0 pump |
PMH M90 motor |
| PMB7.5R134 reducer / gearbox |
P58 reducer / gearbox |
A4VTG90HW/32R-NLD10F001S pump |
PMH M110 motor |
| PMB7.5R135 reducer / gearbox |
P68 reducer / gearbox |
A4VTG71 hydraulic piston pump |
PMH M90 motor |
| PMB7.5R136 reducer / gearbox |
P70 reducer / gearbox |
T90R100-35-20 hydraulic piston pump |
A2FO23 PISTON pump |
| PMB 6sp reducer / gearbox |
P75S reducer / gearbox |
T90L100 hydraulic piston pump |
A2FO16 PISTON pump |
| PMB 6.5sp reducer / gearbox |
P75R reducer / gearbox |
T90R75hydraulic piston pump |
A2FO18 PISTON pump |
| PMB 7.1sp reducer / gearbox |
P80 reducer / gearbox |
T90L75hydraulic piston pump |
VB99-17 reducer / gearbox |
| PMB 7.5sp reducer / gearbox |
P90S reducer / gearbox |
A11VO40DRG/10R-NPC12N00 PISTON pump |
A2FO32/61L-VAB05 PISTON pump |
| PMB 6cp reducer / gearbox |
P90 reducer / gearbox |
A11VLO190LRDU2/11R-NZD12K02P-S PISTON pump |
HA4VTG090HW/33R |
| PMB 6.5cp reducer / gearbox |
TOP P58 reducer / gearbox |
A11VLO190LRDU2+A11VLO130LRDU2 PISTON pump |
A4VG125HDMT1/32R-NSF02F021-S Piston pump |
| PMB 7.1cp reducer / gearbox |
TOP P68 reducer / gearbox |
A11VLO190LRDU2/11+A10VO28DR/31-K PISTON pump |
PK86-BF reducer / gearbox |
| PMB 7.5cp reducer / gearbox |
TOP P70 reducer / gearbox |
A11VLO190LRDU2/11L-NZD12K02P-S PISTON pump |
VB99-09 reducer / gearbox |
| PMP 6.0 reducer / gearbox |
TOP P75S reducer / gearbox |
A11VLO260LRDU2/11R+A10VO28DR/31R pump |
VB99-10 reducer / gearbox |
| PMP6R100 reducer / gearbox |
TOP P75R reducer / gearbox |
A11VLO260LRDU2/11R-NZD12K67P-S PISTON pump |
ZHP P70 reducer / gearbox |
| PMP6.5R120 reducer / gearbox |
TOP P80 reducer / gearbox |
A11VLO260LRDU2/11R-NZD12K02P-S PISTON pump |
Ark Transit Mixer Agitator Truck Concrete Transport Vehicle |
| PMP7aspR120 reducer / gearbox |
TOP P90S reducer / gearbox |
A11VLO260LRDH2/11R-NZD12K02 PISTON pump |
8413503190 |
| PMP7.1R120 reducer / gearbox |
TOP P90 reducer / gearbox |
A10VO28DR/31R-VSC12K01 PISTON pump |
8412291000 |
| ZTS P68 reducer / gearbox |
ZHP P75S reducer / gearbox |
A4VG180HD1MT1/32R-NSF02F021-S PISTON pump |
8708919000 |
| ZTS P70 reducer / gearbox |
DD33-MF reducer / gearbox |
A7VO55LRDS/63L-NZB01-S PISTON pump |
8483402000 |
| ZTS P75S reducer / gearbox |
ZHP P68 reducer / gearbox |
Concrete Mixer Truck Mixer Drum Cement Mixer |
SAUER,Bonfiglioli,TOPUNIOU,KYB,REXROTH, , ,PMP |
Audited Supplier 
){kind=link}