Welding Robot, MIG Welding Machine with Robotic Arm MIG/TIG/Mag Argon Arc Welding

• Customization: Available
• Accuracy: �0.1 mm
• Application: Construction Industry, Metal Fabrication Industry, Shipbuilding Industry
• Model NO.: JRC-620-3
• Control Mode: Continuous Path Control
• Drive Mode: Electric
• Type: MIG Welding Robot
• Welding Speed: 0.5 m/min
• Transport Package: Wooden Box
• Specification: 65*31*66cm
• Trademark: Bodeke
• Origin: China
• HS Code: 8479501000
• Production Capacity: 20/Month

Product Description

Arc Welding Robots: Shaping the Future of Fabrication with Advanced Automation

In the rapidly evolving realm of industrial fabrication, arc welding robots have emerged as the key enablers of a new era of manufacturing. These intelligent robotic systems are not just tools for welding; they are transformative technologies that are reshaping the way industries approach metal joining processes, offering a blend of precision, speed, and flexibility that was previously unattainable.

 

The arc welding robot represents the pinnacle of engineering innovation in the welding domain. Its multi - jointed robotic arm, driven by sophisticated servo motors and controlled by advanced algorithms, can execute complex trajectories with sub - millimeter precision. This level of accuracy allows the robot to weld intricate geometries and tight corners with ease, ensuring that every weld meets the strictest quality standards. The robot's ability to repeat the same welding sequence countless times without any degradation in performance makes it an ideal choice for high - volume production environments where consistency is crucial.

 

At the core of the arc welding robot's operation is the welding machine. Arc welding machines, the primary power sources in this setup, generate the intense electric arc that melts the base metal and filler material, fusing them together to form a strong bond. These machines are designed to provide stable arc characteristics, adjustable power outputs, and precise control over welding parameters such as voltage, current, and welding speed. This adaptability enables the arc welding robot to handle a wide variety of materials, including steel, aluminum, stainless steel, and copper, making it suitable for diverse applications across different industries.

 

MIG welding machines and TIG welding machines are two of the most commonly integrated welding machines in arc welding robot systems. MIG welding machines, with their continuous wire feeding mechanism and shielding gas protection, offer high - speed welding capabilities and excellent deposition rates. When paired with an arc welding robot, MIG welding systems can rapidly complete large - scale welding tasks, making them highly efficient for automotive body manufacturing, heavy equipment production, and general metal fabrication industries.

 

TIG welding machines, on the other hand, provide unparalleled control and precision during the welding process. Using a non - consumable tungsten electrode, TIG welding allows for meticulous manipulation of the weld pool, enabling the creation of high - quality, aesthetically pleasing welds. Arc welding robots equipped with TIG welding machines are often utilized in industries that demand superior weld quality, such as aerospace component manufacturing, jewelry production, and high - end custom metalwork, where the integrity and appearance of the welds are of utmost importance.

 

The term "welding equipment" encompasses a comprehensive range of components that support the seamless operation of the arc welding robot and its associated welding machine. This includes wire feeders that ensure a smooth and consistent supply of the electrode wire in MIG welding, gas regulators that maintain the optimal flow rate of the shielding gas, and specialized welding torches that are ergonomically designed for robotic use. Additionally, advanced control panels and sensors are integrated into the system to monitor and adjust welding parameters in real - time, ensuring the highest level of process control and quality assurance.

 

Portable welding machines, although typically associated with on - site and mobile welding applications, also have a place in the arc welding robot ecosystem. In certain scenarios, such as large - scale construction projects or remote repair operations, portable arc welding machines can be connected to smaller, more agile robotic systems. This combination provides the flexibility to perform welding tasks in various locations, overcoming the limitations of fixed welding setups and enhancing the overall productivity and versatility of the welding operation.

 

Robotic arc welding and welding automation have brought about a paradigm shift in the manufacturing industry. By automating the welding process, companies can achieve significant improvements in productivity, as arc welding robots can operate continuously without fatigue, reducing production lead times and increasing output. Moreover, the elimination of human error in robotic welding results in higher - quality welds, reducing the need for rework and inspection, and ultimately lowering production costs.

 

From a safety perspective, arc welding robots have made a substantial contribution to improving workplace conditions. Welding is a hazardous process that exposes workers to risks such as burns, electric shocks, and inhalation of harmful fumes. By replacing human operators in dangerous welding environments, arc welding robots protect workers from these potential hazards, creating a safer and more sustainable work environment.

 

In conclusion, arc welding robots, along with their associated welding machines and equipment, are at the forefront of the manufacturing revolution. Whether it's the high - speed efficiency of MIG - based robotic welding or the precision - driven TIG - robotic welding, these systems are driving innovation, enhancing productivity, and ensuring the production of high - quality products. As technology continues to advance, arc welding robots are set to become even more intelligent and versatile, further transforming the future of fabrication and manufacturing.

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.