Customizable 6 Axis Portable Welding Machine Robot for Metal Workpiece

• Customization: Available
• Cooling Way: Water Cooling
• Style: Portable
• Model NO.: JRS-Y1400-10
• Frequency Range: High Frequency
• Electric Current: AC
• Work Form: Moving-Coil
• Type: Manual Metal-Arc Welder
• Transport Package: Woodenbox
• Specification: 120*70*100cm
• Trademark: JIN TAI
• Origin: China
• HS Code: 8515312000
• Production Capacity: 300/Month

Product Description

The Smart Welding Revolution: How Arc Welding Robots Are Powering Industry 4.0

Introduction: The New Gold Standard in Manufacturing
In today's hyper-competitive industrial landscape, arc welding robots have become the benchmark for precision manufacturing, seamlessly integrating with state-of-the-art welding machines to deliver next-generation welding automation. These advanced systems combine the flexibility of welding robots with the power of MIG welding machines and the precision of TIG welding machines, creating a transformative solution for modern fabrication challenges.

Technical Mastery: System Components
Modern arc welding robot configurations feature:

• 9-axis robotic arms with 5μm repeatability

• Intelligent arc welding machine technology featuring:

  • Self-learning waveform control

  • Real-time quality diagnostics

  • Energy recovery systems

• Complete welding equipment ecosystems including:

  • 3D vision-guided seam tracking

  • Automated consumable management

  • Integrated environmental controls

Performance Metrics That Redefine Manufacturing

1. Quality Perfected

   • 99.99% defect-free weld consistency

   • Perfect penetration control (±0.02mm variance)

2. Productivity Unleashed

   • 800% faster cycle times versus manual processes

   • Continuous operation with AI-driven predictive maintenance

3. Economic Transformation

   • 85% labor cost reduction

   • 60% less material waste

   • ROI achieved in 6-12 months

Industry-Tailored Solutions

Sector	Production Challenge	Robotic Solution	Measurable Outcome
Automotive	Mass production demands	MIG welding machine arrays	50% throughput boost
Aerospace	Thin-wall precision	TIG welding machine cells	Zero rework rate
Energy	Heavy-section welding	Arc welding robot gantries	Perfect root profiles
Infrastructure	Field adaptability	Portable welding machine robots	On-site precision

The Smart Factory Ecosystem
Next-generation robotic arc welding systems deliver:

• Deep learning process optimization

• Digital twin synchronization

• Real-time quality assurance algorithms

• Cloud-based manufacturing analytics

Implementation Excellence Framework

1. Discovery Phase

   • Process value stream analysis

   • Quality pain point identification

2. Design Stage

   • Welding equipment specification matrix

   • Virtual cell layout simulation

3. Validation Protocol

   • Automated procedure qualification

   • Production validation trials

4. Operational Deployment

   • System commissioning

   • Comprehensive skills transfer

The Horizon of Welding Innovation
Emerging breakthroughs in welding automation include:

• Autonomous robotic welding teams

• Quantum computing-optimized parameters

• Hybrid energy deposition systems

• Haptic feedback programming interfaces

Strategic Imperative for Industrial Leaders
The fusion of arc welding robots with intelligent welding machines has transitioned from competitive advantage to operational necessity. Enterprises embracing robotic arc welding solutions secure:

• Unrivaled production consistency

• Breakthrough efficiency gains

• Enhanced workforce safety

• Digital-ready manufacturing infrastructure

As welding automation accelerates into its next evolution, the divide between industry leaders and followers grows exponentially. The critical question has shifted from whether to adopt this technology to how rapidly organizations can implement and scale these solutions to maintain market leadership.

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.