Discover the Outstanding Concrete Mixer Truck Speed Reducer PMP 7.1R120CP with Water Pump
In the dynamic world of construction equipment, the Concrete Mixer Truck Speed Reducer PMP 7.1R120CP with Water Pump emerges as a remarkable and highly functional solution. This advanced assembly is designed to meet the rigorous demands of modern construction sites, ensuring seamless operation and enhanced productivity in the concrete mixing and transportation process.
1. Robust Structural Build
The foundation of this exceptional piece of equipment lies in its sturdy construction. The speed reducer housing is crafted from top-notch cast iron, renowned for its durability and strength. It can endure the harshest conditions, be it the constant vibrations during transit on rough terrains or the corrosive impact of concrete and environmental elements. The thick walls and precisely engineered contours not only safeguard the internal components but also aid in effective heat dissipation, preventing overheating and prolonging the overall lifespan.
Inside, the gear set is a marvel of engineering. Manufactured from high-grade alloy steel and subjected to meticulous heat treatment, the gears possess remarkable hardness and wear resistance. The teeth are machined with extreme precision, following strict tolerances, to guarantee smooth meshing. This results in efficient power transfer, minimizing energy losses and reducing operational noise. The carefully calculated 7.1:1 gear ratio of the PMP 7.1R120CP is optimized to convert the high-speed rotation of the truck's engine-driven input shaft to the perfect rotational speed for the mixer drum. It ensures thorough mixing of concrete while maintaining stability and control, even when dealing with heavy loads.
Complementing the speed reducer, the water pump is built to the same high standards. Its casing is typically fabricated from corrosion-resistant materials like stainless steel or advanced polymers, ensuring longevity in the face of continuous water exposure. The impeller and shaft are designed for maximum efficiency, providing a reliable stream of water for cooling and other essential functions.
2. Exceptional Performance Traits
When it comes to performance, this speed reducer with a water pump combination truly shines. The torque output capabilities are impressive. It can effortlessly handle the inertia of a fully loaded concrete mixer drum, initiating and maintaining a smooth rotation. This is crucial for achieving consistent mixing quality, as it prevents the concrete from settling or segregating during transportation. The high torque also enables the drum to start up quickly, reducing waiting times and enhancing overall operational efficiency on the construction site.
The integrated water pump serves multiple vital purposes. Firstly, it plays a pivotal role in cooling the speed reducer and other heat-sensitive components. By circulating water, it effectively dissipates the heat generated during operation, safeguarding against premature wear and failure. This continuous cooling process is essential, especially during long hauls or in hot working environments. Secondly, the water pump can be utilized for cleaning operations. After each use, it can spray water to wash away residual concrete from the mixer drum, chute, and other parts of the equipment. This not only simplifies maintenance but also ensures that the mixer truck is always in optimal condition for the next job.
In addition, the precise control over the mixer drum's rotation speed, courtesy of the 7.1R120CP speed reducer, allows for optimal mixing of different concrete formulations. Whether it's a standard mix for general construction or a specialized blend for high-strength applications, this equipment can handle it with ease, delivering a homogeneous and high-quality end product.
3. Installation and Integration Complexities
Installing the PMP 7.1R120CP with Water Pump demands a high level of technical expertise. The speed reducer must be aligned with utmost precision to the truck's power train and the mixer drum's drive shaft. Even the slightest misalignment can lead to excessive vibrations, accelerated wear of bearings and gears, and a significant reduction in efficiency. Professional installation teams use specialized tools and techniques to ensure that all connections are tight and properly oriented.
The water pump installation is equally critical. It requires proper connection to the truck's water supply system, with careful regulation of pressure and flow. Synchronizing the pump's operation with the speed reducer's cooling needs is essential. This involves wiring any control systems accurately and testing them thoroughly to avoid any glitches. Additionally, ensuring that the water pump's discharge nozzle is correctly positioned for effective cooling and cleaning is a key aspect of the installation process.
4. Maintenance and Servicing Essentials
To keep this equipment running smoothly and reliably, regular maintenance is non-negotiable. For the speed reducer, routine inspections of the lubrication system are vital. Checking the oil level and quality at regular intervals and replacing the oil as recommended is crucial. Any signs of metal debris in the drained oil could indicate internal wear and necessitate a detailed inspection of the gears and bearings.
The water pump also requires diligent attention. Periodic checks of the impeller and shaft for wear, corrosion, or clogging are necessary. The seals should be monitored for leaks, as water leakage can damage surrounding components and affect pump performance. Cleaning or replacing the water filter regularly, if applicable, helps maintain a clean water supply and prevents debris from entering the pump.
5. Widespread Applications in Construction
The PMP 7.1R120CP with Water Pump finds extensive use across a diverse range of construction projects. In large infrastructure projects such as bridges, tunnels, and dams, it is indispensable. The reliable torque and mixing capabilities ensure that large volumes of concrete are transported and mixed uniformly, meeting the strict quality requirements of such mammoth undertakings.
In urban construction for building skyscrapers, commercial complexes, and residential buildings, it plays an equally important role. The ability to precisely control the mixing process and keep the equipment clean and cool means that contractors can meet tight schedules and high-quality demands. It is also beneficial in smaller construction projects where efficiency and reliability are still key factors, enabling them to get the job done quickly and cost-effectively.
In conclusion, the Concrete Mixer Truck Speed Reducer PMP 7.1R120CP with Water Pump is a pinnacle of engineering innovation. It combines strength, performance, and functionality in a single package, revolutionizing the way concrete is mixed and transported. Whether it's conquering the challenges of large-scale construction or meeting the demands of fast-paced urban development, this equipment is a reliable ally for contractors and construction professionals alike.
| Model NO. |
7.1R120CP |
Model |
7.1R120CP |
| Lead Time |
5 Days |
Transport Package |
Standard Export Wooden Case |
| Colour |
as Your Request |
Usage |
Concrete Mixer |
| Weight |
330KG |
Specification |
56*56*68 |
| Trademark |
Bodeke |
Origin |
China |
| HS Code |
8483402000 |
Production Capacity |
100 Sets/Month |
| Technical data of Camray CMR conrete mixer gearbox |
| Model |
6.5R120CP |
7.1R120CP |
Max.Output Torque
Nm |
65,000 |
65,000 |
| |
|
|
Ratio
l= |
1:120 |
1:120 |
| |
|
|
| Max.installation angle of Drum |
12° |
12° |
Max.Input speed
rpm |
2500 |
2500 |
| |
|
|
Max.Output speed
rpm |
18 |
18 |
| |
|
|
| Max.Capacity of Drum m³ |
8~12 |
8~12 |
| Weight(without oil) KG |
320 |
320 |
FAQs about Mixer Truck Speed Reducer
Q1: What is a mixer truck speed reducer?
A1: A mixer truck speed reducer is a mechanical device that reduces the speed of the mixer truck's motor, increasing torque and allowing for more effective mixing. It helps to transfer power from the motor to the mixer drum more efficiently, ensuring smooth and consistent mixing.
Q2: Why is a speed reducer necessary for mixer trucks?
A2: A speed reducer is necessary for mixer trucks because it matches the speed and torque requirements of the mixer drum to the output of the truck's motor. By reducing the speed, the reducer amplifies the torque, allowing the mixer drum to rotate at the optimal speed for mixing, while minimizing wear and tear on the motor.
Q3: How does a mixer truck speed reducer work?
A3: A mixer truck speed reducer typically consists of a series of gears or other mechanical components that transfer power from the motor to the mixer drum at a reduced speed. These gears are designed to mesh together, reducing the speed of rotation while increasing torque. This allows the mixer drum to rotate at a slower, more controlled speed, ensuring effective mixing.
Q4: What are the benefits of using a mixer truck speed reducer?
A4: Using a mixer truck speed reducer provides several benefits. It increases the torque output of the motor, allowing the mixer drum to rotate more effectively and mix materials more thoroughly. Additionally, it reduces wear and tear on the motor by matching the speed and torque requirements of the mixer drum, extending the motor's lifespan. Furthermore, a speed reducer can improve the overall efficiency of the mixer truck, reducing fuel consumption and operational costs.
Q5: How often should a mixer truck speed reducer be maintained?
A5: The frequency of maintenance for a mixer truck speed reducer depends on the specific model and manufacturer's recommendations. However, generally speaking, it is important to perform regular inspections and lubrication to ensure the reducer is operating smoothly and efficiently. Additionally, if any issues or malfunctions are noticed, it is crucial to address them promptly to prevent further damage or downtime. Regular maintenance can help extend the lifespan of the speed reducer and keep your mixer truck operating at peak performance.
Q6: What are the common issues that can arise with mixer truck speed reducers?
A6: Common issues that can arise with mixer truck speed reducers include wear and tear on gears, bearings, and other mechanical components. This can lead to reduced efficiency, increased noise, and ultimately, failure of the reducer. Lubrication issues, such as insufficient or contaminated lubricant, can also cause problems. Regular maintenance and inspection, as well as prompt repair of any issues, are crucial to preventing these common problems and ensuring the reliable operation of the speed reducer.
Q7.Are you manufacturer? And what's the delivery time?
A7:Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 25-30 days will be finished and sent to customer in time.
Q8.If we don't find what we want on your website, what should we do?
A8: You can email us the descriptions and pictures of the products you need, We will check whether we can make it.
Q9.How about the inspection and Guarantee of products?
A9:We promise: all products are tested before ship, to confirm it will be working and in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn't work due to quality issue in the period, we will send spares to repair for free.
Bodeke Industrial Components Co., Ltd. is a leading Chinese company specializing in the manufacturing and maintenance of a wide range of industrial equipment components. Our products find application in diverse sectors, including cement tanker trucks, excavators, rescue equipment for cement trucks, mixers, cranes, hydraulic motors, hydraulic pumps, and other industrial machinery.
| Empower your industrial machinery with Bodeke - a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke's quality components-your trusted partner in global industrial excellence. |
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