Customizable Automatic MIG Welding Robot, Welding Path Programming, Welding Seam Tracking

• Customization: Available
• Cooling Way: Water Cooling
• Style: Portable
• Model NO.: JRS-Y1400-10
• Frequency Range: High Frequency
• Electric Current: AC
• Work Form: Moving-Coil
• Type: Manual Metal-Arc Welder
• Transport Package: Woodenbox
• Specification: 120*70*100cm
• Trademark: JIN TAI
• Origin: China
• HS Code: 8515312000
• Production Capacity: 300/Month

Product Description

Arc Welding Robotics: The Smart Manufacturing Advantage

Introduction: Precision Meets Productivity
In today's competitive industrial environment, arc welding robots have become indispensable assets, transforming fabrication processes across global manufacturing sectors. These advanced systems combine the precision of welding robots with the power of welding machines to deliver unmatched welding automation capabilities. From high-speed MIG welding machines to precision TIG welding machines, this technology is redefining quality standards while dramatically improving production efficiency.

Technical Innovation: System Architecture
Modern arc welding robot solutions feature:

• 6-axis articulated arms with ±0.03mm repeatability

• Advanced arc welding machine technology including:

  • Synergic control systems

  • Double-pulse functionality

  • Energy-saving modes

• Comprehensive welding equipment packages:

  • Through-arc seam tracking

  • Automatic torch cleaning

  • Integrated safety systems

Performance Advantages That Matter

1. Quality Excellence

   • 99.8% first-pass success rate

   • Consistent penetration within ±0.15mm

2. Productivity Gains

   • 400% faster deposition rates

   • Continuous operation capability

3. Economic Benefits

   • 50-70% labor cost reduction

   • 35% material savings

   • Typical ROI in 14-20 months

Industry-Specific Solutions

Application	Challenge	Robotic Solution	Benefit
Automotive	High-volume joining	MIG welding machine cells	45% cycle time reduction
Aerospace	Critical welds	TIG welding machine precision cells	Zero-defect performance
Heavy Fabrication	Large components	Arc welding robot gantry systems	Perfect root passes
Field Maintenance	On-site repairs	Portable welding machine robotic units	Factory-quality results anywhere

Smart Manufacturing Integration
Cutting-edge robotic arc welding systems now offer:

• AI-driven parameter optimization

• Real-time quality monitoring

• Predictive maintenance alerts

• Cloud-based performance tracking

Implementation Best Practices

1. Process Evaluation

   • Current state analysis

   • Quality requirement definition

2. System Specification

   • Welding equipment selection

   • Workcell layout design

3. Validation Phase

   • Procedure qualification

   • Production trials

4. Full Deployment

   • System commissioning

   • Comprehensive training program

The Future of Automated Welding
Emerging innovations include:

• Collaborative welding robots

• Self-learning systems

• Hybrid additive manufacturing

• Virtual reality programming

Conclusion: The Manufacturing Imperative
The integration of arc welding robots with advanced welding machines represents more than technological progress - it's becoming essential for competitive manufacturing. Companies implementing robotic arc welding solutions gain:

• Unparalleled consistency

• Significant efficiency improvements

• Enhanced workplace safety

• Future-ready capabilities

As welding automation continues to evolve, early adopters are positioning themselves as industry leaders while setting new benchmarks for manufacturing excellence.

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.