Concrete Mixer Truck Reducer PMP 7.1R120CP with water Pump: A Technological Marvel in Construction
In the dynamic landscape of the construction industry, the Concrete Mixer Truck Reducer PMP 7.1R120CP with water Pump has emerged as a game-changer. This integrated equipment is purposefully designed to optimize the performance of concrete mixer trucks, ensuring seamless operation from mixing to delivery.
The PMP 7.1R120CP reducer lies at the core of this system. It is a sophisticated piece of machinery that serves as the linchpin between the truck's engine and the mixer drum. Engineered with cutting-edge technology, its fundamental role is to transform the high-velocity rotation provided by the engine into a more controlled, torque-intensive rotation for the drum. By means of a precisely calibrated gear arrangement, it achieves an ideal gear ratio. This allows the drum to rotate at a speed that is conducive to thorough mixing of the concrete, preventing the formation of lumps and ensuring homogeneity. Whether the truck is traversing uneven terrains or making a quick stop, the reducer's stability and reliability keep the drum's motion steady, safeguarding the quality of the concrete in transit.
Made from premium-grade materials, durability is deeply ingrained in the reducer's design. The gears, crafted from hardened alloy steel, exhibit exceptional resistance to wear and tear. This resilience enables them to endure the abrasive forces exerted by the heavy concrete load over extended periods of operation. The housing, fabricated to be rugged and sturdy, acts as a fortress against the ingress of dust, mud, and water - common hazards on construction sites. With advanced sealing techniques and high-quality gaskets, it effectively blocks contaminants, protecting the internal components such as bearings and shafts. This not only prolongs the life of the reducer but also reduces maintenance requirements, translating to fewer downtimes for the concrete mixer truck.
Accompanying the reducer is the water pump, which is an equally vital component. The water pump fulfills several essential functions that are integral to the overall efficiency of the concrete mixing process. At the start of mixing, it plays a crucial role in adjusting the consistency of the concrete. By accurately dispensing water into the drum, operators can fine-tune the workability of the mix according to specific project requirements. For a large commercial building project, a more viscous concrete might be needed for structural integrity, while a landscaped patio could require a more fluid mix for easier shaping. The water pump empowers operators to make these precise adjustments on the go.
Post-delivery, the water pump takes on the task of cleaning the mixer drum. After discharging the concrete at the destination, the drum is often left with residual material. The water pump generates a forceful stream of water that scours the interior, effectively removing any leftover concrete. This cleaning process is not only essential for maintaining the hygiene of the equipment but also for preventing the accumulation of hardened concrete, which could lead to imbalances and affect the performance of subsequent batches. The pump is designed to provide high flow rates and efficient spray patterns, ensuring a thorough clean every time.
When it comes to performance, the combination of the PMP 7.1R120CP reducer and the water pump is a sight to behold. During transportation, the reducer keeps the drum in a continuous, smooth rotation, churning the concrete mixture to perfection. Meanwhile, the water pump is always on standby, ready to make any necessary tweaks to the mix's fluidity. This synchronized operation allows the truck to adapt to various conditions and demands on the construction site. When arriving at the pour location, the water pump can quickly and accurately adjust the concrete's consistency, ensuring a successful placement. And once the job is complete, the pump swiftly transitions into cleaning mode, while the reducer positions the drum optimally for a hassle-free rinse.
Installation and maintenance of this equipment have been designed with user convenience in mind. The PMP 7.1R120CP reducer features accessible ports and hatches for routine inspections and servicing. Its modular design enables easy replacement of individual parts, should the need arise, minimizing disruption to operations. The water pump, too, is crafted for simplicity. It has a detachable configuration that facilitates common maintenance tasks like impeller cleaning, filter replacement, and valve checks. Manufacturers typically offer comprehensive manuals and reliable technical support, guiding users through every step of installation, use, and upkeep.
Safety is a non-negotiable aspect of the design. The PMP 7.1R120CP reducer incorporates intelligent overload protection systems. In case of an abnormal load, such as when the concrete hardens unexpectedly or an obstruction occurs in the drum, the reducer will automatically activate safeguards. This could involve disengaging the power transmission or reducing the torque to prevent severe damage to the gears and associated components. The water pump is equipped with safety valves and pressure monitors to avoid over-pressurization and leaks. These safety features not only protect the equipment but also ensure the safety of the operators handling the concrete mixer truck.
In conclusion, as the construction industry continues to evolve and demand higher levels of productivity and quality, the Concrete Mixer Truck Reducer PMP 7.1R120CP with water Pump stands as a testament to innovation. It combines robust engineering, high-performance capabilities, and user-friendly design to meet the challenges of modern construction. Whether it's a mega infrastructure project or a small DIY building endeavor, this equipment provides the necessary support to ensure that the concrete is mixed, transported, and used to its fullest potential.
| Model NO. |
7.1R120CP |
Model |
7.1R120CP |
| Lead Time |
5 Days |
Transport Package |
Standard Export Wooden Case |
| Colour |
as Your Request |
Usage |
Concrete Mixer |
| Weight |
330KG |
Specification |
56*56*68 |
| Trademark |
Bodeke |
Origin |
China |
| HS Code |
8483402000 |
Production Capacity |
100 Sets/Month |
| Technical data of Camray CMR conrete mixer gearbox |
| Model |
6.5R120CP |
7.1R120CP |
Max.Output Torque
Nm |
65,000 |
65,000 |
| |
|
|
Ratio
l= |
1:120 |
1:120 |
| |
|
|
| Max.installation angle of Drum |
12° |
12° |
Max.Input speed
rpm |
2500 |
2500 |
| |
|
|
Max.Output speed
rpm |
18 |
18 |
| |
|
|
| Max.Capacity of Drum m³ |
8~12 |
8~12 |
| Weight(without oil) KG |
320 |
320 |
FAQs about Mixer Truck Speed Reducer
Q1: What is a mixer truck speed reducer?
A1: A mixer truck speed reducer is a mechanical device that reduces the speed of the mixer truck's motor, increasing torque and allowing for more effective mixing. It helps to transfer power from the motor to the mixer drum more efficiently, ensuring smooth and consistent mixing.
Q2: Why is a speed reducer necessary for mixer trucks?
A2: A speed reducer is necessary for mixer trucks because it matches the speed and torque requirements of the mixer drum to the output of the truck's motor. By reducing the speed, the reducer amplifies the torque, allowing the mixer drum to rotate at the optimal speed for mixing, while minimizing wear and tear on the motor.
Q3: How does a mixer truck speed reducer work?
A3: A mixer truck speed reducer typically consists of a series of gears or other mechanical components that transfer power from the motor to the mixer drum at a reduced speed. These gears are designed to mesh together, reducing the speed of rotation while increasing torque. This allows the mixer drum to rotate at a slower, more controlled speed, ensuring effective mixing.
Q4: What are the benefits of using a mixer truck speed reducer?
A4: Using a mixer truck speed reducer provides several benefits. It increases the torque output of the motor, allowing the mixer drum to rotate more effectively and mix materials more thoroughly. Additionally, it reduces wear and tear on the motor by matching the speed and torque requirements of the mixer drum, extending the motor's lifespan. Furthermore, a speed reducer can improve the overall efficiency of the mixer truck, reducing fuel consumption and operational costs.
Q5: How often should a mixer truck speed reducer be maintained?
A5: The frequency of maintenance for a mixer truck speed reducer depends on the specific model and manufacturer's recommendations. However, generally speaking, it is important to perform regular inspections and lubrication to ensure the reducer is operating smoothly and efficiently. Additionally, if any issues or malfunctions are noticed, it is crucial to address them promptly to prevent further damage or downtime. Regular maintenance can help extend the lifespan of the speed reducer and keep your mixer truck operating at peak performance.
Q6: What are the common issues that can arise with mixer truck speed reducers?
A6: Common issues that can arise with mixer truck speed reducers include wear and tear on gears, bearings, and other mechanical components. This can lead to reduced efficiency, increased noise, and ultimately, failure of the reducer. Lubrication issues, such as insufficient or contaminated lubricant, can also cause problems. Regular maintenance and inspection, as well as prompt repair of any issues, are crucial to preventing these common problems and ensuring the reliable operation of the speed reducer.
Q7.Are you manufacturer? And what's the delivery time?
A7:Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 25-30 days will be finished and sent to customer in time.
Q8.If we don't find what we want on your website, what should we do?
A8: You can email us the descriptions and pictures of the products you need, We will check whether we can make it.
Q9.How about the inspection and Guarantee of products?
A9:We promise: all products are tested before ship, to confirm it will be working and in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn't work due to quality issue in the period, we will send spares to repair for free.
Bodeke Industrial Components Co., Ltd. is a leading Chinese company specializing in the manufacturing and maintenance of a wide range of industrial equipment components. Our products find application in diverse sectors, including cement tanker trucks, excavators, rescue equipment for cement trucks, mixers, cranes, hydraulic motors, hydraulic pumps, and other industrial machinery.
| Empower your industrial machinery with Bodeke - a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke's quality components-your trusted partner in global industrial excellence. |
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