Industrial 6 Axis High Efficiency, Arobotic Arm Manipulator Welding Robot

• Customization: Available
• Cooling Way: Water Cooling
• Style: Portable
• Model NO.: JR-Y1400-10
• Frequency Range: High Frequency
• Electric Current: AC
• Work Form: Moving-Coil
• Type: Manual Metal-Arc Welder
• Transport Package: Woodenbox
• Specification: 120*70*100cm
• Trademark: JIN TAI
• Origin: China
• HS Code: 8515312000
• Production Capacity: 300/Month

Product Description

Welding Robots: Revolutionizing Modern Manufacturing

Introduction to Welding Robots

The advent of Welding Robots has transformed industrial manufacturing by enhancing precision, efficiency, and safety in metal fabrication. These automated systems integrate advanced Welding Equipment with robotic arms to perform high-quality welds consistently, reducing human error and increasing productivity.

Types of Welding Robots and Machines

1. MIG Welding Machine (Metal Inert Gas)

MIG Welding Machines are widely used in automotive and construction industries due to their versatility and speed. When integrated into a Welding Robot, they enable continuous wire feeding, making them ideal for high-volume production.

2. TIG Welding Machine (Tungsten Inert Gas)

TIG Welding Machines are preferred for precision welding, especially in aerospace and high-end fabrication. A Welding Robot equipped with TIG technology ensures clean, high-quality welds on thin metals and exotic alloys.

3. Arc Welding Machine

Arc Welding Machines are fundamental in heavy industries, utilizing an electric arc to melt metals. An Arc Welding Robot automates this process, ensuring deep penetration and strong welds in structural applications.

4. Portable Welding Machine

While most Welding Robots are stationary, Portable Welding Machines offer flexibility for on-site repairs. However, advancements in robotic mobility are bridging this gap, allowing automated welding in remote locations.

Advantages of Robotic Welding Automation

1. Enhanced Precision & Consistency

Robotic Arc Welding eliminates human inconsistencies, ensuring uniform weld quality across thousands of repetitions.

2. Increased Productivity

Welding Automation allows 24/7 operation with minimal downtime, significantly boosting output compared to manual welding.

3. Improved Worker Safety

By automating hazardous tasks, Welding Robots reduce exposure to toxic fumes, extreme heat, and arc flashes.

4. Cost Efficiency

Though initial investment in Welding Equipment is high, long-term savings in labor, material waste, and rework make Welding Automation economically viable.

Applications of Welding Robots

• Automotive Industry: Body assembly, exhaust systems.

• Aerospace: Precision welding of aircraft components.

• Shipbuilding: Large-scale Arc Welding Robot applications.

• Construction: Structural steel fabrication.

Future Trends in Welding Automation

With AI and IoT integration, Welding Robots are becoming smarter, capable of self-adjusting parameters for optimal performance. Collaborative robots (cobots) are also emerging, working alongside humans safely.

Conclusion

The integration of Welding Robots with MIG Welding Machines, TIG Welding Machines, and Arc Welding Machines is revolutionizing manufacturing. As Welding Automation advances, industries will continue to benefit from higher efficiency, lower costs, and superior weld quality.

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The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.