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Ductile Iron Pipe: The Premier Choice for Modern Water Infrastructure
Introduction
Ductile Iron Pipe (DI Pipe) represents the pinnacle of water transmission technology, offering superior performance compared to traditional cast iron pipe. As a high strength pipe material, DI pipe has become the global standard for water supply pipe and sewage pipe systems, particularly in municipal water pipe networks. Its unique combination of durability and flexibility makes it ideal for critical pipeline infrastructure projects.
Material Superiority
The metallurgical breakthrough of DI pipe lies in its nodular graphite structure:
Tensile strength: 60,000 psi (414 MPa)
Yield strength: 42,000 psi (290 MPa)
Elongation: 10% (vs. 0% for cast iron pipe)
Impact resistance: 10x greater than gray iron
Advanced Manufacturing
Modern centrifugally cast pipe production ensures:
Wall thickness tolerance within ±3%
Diameter accuracy to 1mm
Automated quality control systems
100% hydrostatic pressure testing
Corrosion Protection
This corrosion resistant pipe features:
Standard 1.5mm cement mortar lining
130g/m² zinc external coating
Bituminous top coat
Optional polyethylene encasement
Performance Advantages
DI pipe outperforms alternatives with:
2x PVC's impact resistance
3x concrete's beam strength
5x cast iron's tensile strength
10x steel's fatigue resistance
Water Supply Applications
DI pipe excels as water supply pipe due to:
350 psi working pressure rating
500 psi surge pressure capacity
3-64 inch diameter range
Standard 6m lengths
Sewage System Performance
For sewage pipe applications, DI offers:
Exceptional HS corrosion resistance
Superior abrasion resistance
13 psi watertight joints
Long-term structural stability
Municipal Infrastructure
In municipal water pipe systems, DI provides:
100+ year service life
Lowest life cycle costs
Minimal maintenance
Full recyclability
Installation Benefits
This high strength pipe enables:
Trenchless installation methods
Direct pressure tapping
Flexible jointing systems
Challenging terrain adaptation
Global Standards Compliance
DI pipe meets all major specifications:
ISO 2531 (International)
EN 545/598 (European)
AWWA C151 (American)
AS 2280 (Australian)
Sustainability Features
Modern DI pipe production emphasizes:
90-100% recycled content
Energy-efficient manufacturing
Zero wastewater discharge
Carbon-neutral options
Future Innovations
Emerging DI pipe technologies include:
Smart sensor-equipped pipes
Advanced polyurethane linings
Robotic inspection systems
AI corrosion monitoring
Economic Advantages
While initial costs are higher, DI pipe offers:
30-50% lifetime savings vs PVC
40-60% advantage over concrete
50-70% benefit compared to steel
Technical Comparison
Parameter | DI Pipe | Cast Iron | PVC | Steel |
---|---|---|---|---|
Tensile Strength (psi) | 60,000 | 20,000 | 7,000 | 70,000 |
Pressure Rating | 350 | 250 | 150 | Varies |
Impact Resistance | 30 | 5 | 15 | 25 |
Corrosion Resistance | Excellent | Good | Excellent | Poor |
Service Life | 100+ | 50-70 | 50-75 | 30-50 |
Conclusion
As the foundation of modern pipeline infrastructure, ductile iron pipe combines proven performance with innovative technology. Its unmatched strength, corrosion resistance, and longevity ensure DI pipe remains the preferred choice for water supply pipe and sewage pipe systems worldwide. The continued evolution of centrifugally cast pipe technology promises even greater advancements in pressure capacity, installation efficiency, and smart network integration for municipal water pipe applications.
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High-quality Ductile iron Pipe Parameters. | |||||||
Specification | K7 Wall Thickness/mm | K8 Wall Thickness/mm | K9 Wall Thickness/mm | Theoretical Weight/Ton | |||
Nominal Wall Thickness | Minimum Wall Thickness | Nominal Wall Thickness | Minimum Wall Thickness | Nominal Wall Thickness | Minimum Wall Thickness | ||
DN80 | / | / | / | / | 6 | 4.7 | 0.077 |
DN100 | 4.2 | 2.9 | 4.8 | 3.5 | 6 | 4.7 | 0.095 |
DN150 | 4.55 | 3.25 | 5.2 | 3.9 | 6 | 4.7 | 0.144 |
DN200 | 4.9 | 3.6 | 6.5 | 4.3 | 6.3 | 4.8 | 0.194 |
DN250 | 5.25 | 3.95 | 6 | 4.7 | 6.8 | 5.25 | 0.255 |
DN300 | 5.6 | 4.3 | 6.4 | 4.8 | 7.2 | 5.6 | 0.323 |
DN350 | 5.95 | 4.65 | 6.8 | 5.15 | 7.7 | 6.05 | 0.403 |
DN400 | 6.3 | 4.6 | 7.2 | 5.5 | 8.1 | 6.4 | 0.482 |
DN450 | 6.65 | 4.9 | 7.6 | 5.85 | 8.6 | 6.85 | 0.577 |
DN500 | 7 | 5.2 | 8 | 6.2 | 9 | 7.2 | 0.669 |
DN600 | 7.7 | 5.8 | 8.8 | 6.9 | 9.9 | 8 | 0.882 |
DN700 | 8.4 | 6.4 | 9.4 | 7.6 | 10.8 | 8.8 | 1.123 |
DN800 | 9.1 | 7 | 10.4 | 8.3 | 11.7 | 9.6 | 1.394 |
DN900 | / | / | 11.2 | 9 | 12.6 | 10.4 | 1.691 |
DN1000 | / | / | 12 | 9.7 | 13.5 | 11.2 | 2.017 |
DN1200 | / | / | 13.6 | 11.1 | 15.3 | 12.8 | 2.758 |
DN1400 | / | / | 15.2 | 12.5 | 17.1 | 14.4 | 3.669 |
DN1500 | / | / | 16 | 13.2 | 18 | 15.2 | 4.175 |
DN1600 | / | / | 16.8 | 13.9 | 18.9 | 16 | 4.668 |
DN1800 | / | / | 18.4 | 15.3 | 20.7 | 17.6 | 5.803 |
DN2000 | / | / | 20 | 16.7 | 22.5 | 19.2 | 7.043 |
DN2200 | / | / | 21.6 | 18.1 | 24.3 | 20.8 | 8.332 |
DN2400 | / | / | 23.2 | 20.3 | 26.1 | 22.4 | 9.822 |
DN2600 | / | / | 24.8 | 20.9 | 27.9 | 24 | 11.392 |
K7, K8, and K9 are all calculated based on the same theoretical weight. |
Pressure - Bearing Performance Parameters of Ductile Iron Pipes | |||||||
DN | DE(mm) | Pressure Rating | Radial Rigidity (KN/M²) |
Nominal Wall Thickness (mm) |
PFA MPA |
PAM MPA |
PEA MPA |
DN80 | 98 | C40 | 856 | 4.4 | 4.0 | 4.8 | 5.3 |
DN100 | 118 | C40 | 481 | 4.4 | 4.0 | 4.8 | 5.3 |
DN125 | 144 | C40 | 271 | 4.5 | 4.0 | 4.8 | 5.3 |
DN150 | 170 | C40 | 163 | 4.5 | 4.0 | 4.8 | 5.3 |
DN200 | 222 | C40 | 84 | 4.7 | 4.0 | 4.8 | 5.3 |
DN250 | 176 | C30 | 52 | 4.9b | 3.0 | 3.6 | 4.1 |
DN300 | 326 | C30 | 34 | 5.1 | 3.0 | 3.6 | 4.1 |
DN350 | 378 | C30 | 44 | 6.3b | 3.0 | 3.6 | 4.1 |
DN400 | 429 | C25 | 34 | 6.5b | 3.0 | 3.6 | 4.1 |
DN450 | 480 | C25 | 23 | 6.5b | 2.5 | 3.0 | 3.5 |
DN500 | 532 | C25 | 17 | 6.5 | 2.5 | 3.0 | 3.5 |
DN600 | 635 | C25 | 17 | 7.6b | 2.5 | 3.0 | 3.5 |
DN700 | 738 | C25 | 17 | 8.8b | 2.5 | 3.0 | 3.5 |
DN800 | 842 | C25 | 15 | 9.6 | 2.5 | 3.0 | 3.5 |
DN900 | 945 | C25 | 15 | 10.6 | 2.5 | 3.0 | 3.5 |
DN1000 | 1048 | C25 | 14 | 11.6 | 2.5 | 3.0 | 3.5 |
DN1100 | 1152 | C25 | 14 | 12.6 | 2.5 | 3.0 | 3.5 |
DN1200 | 1255 | C25 | 14 | 13.6 | 2.5 | 3.0 | 3.5 |
DN1400 | 1462 | C25 | 14 | 15.7 | 2.5 | 3.0 | 3.5 |
DN1500 | 1565 | C25 | 14 | 16.7 | 2.5 | 3.0 | 3.5 |
DN1600 | 1668 | C25 | 13 | 17.7 | 2.5 | 3.0 | 3.5 |
DN1800 | 1785 | C25 | 13 | 19.7 | 2.5 | 3.0 | 3.5 |
DN2000 | 2082 | C25 | 13 | 21.8 | 2.5 | 3.0 | 3.5 |
DN2200 | 2288 | C25 | 13 | 23.8 | 2.5 | 3.0 | 3.5 |
DN2400 | 2495 | C25 | 13 | 25.8 | 2.5 | 3.0 | 3.5 |
DN2600 | 2702 | C25 | 13 | 27.9 | 2.5 | 3.0 | 3.5 |
DN2800 | 2908 | C25 | 13 | 29.9 | 2.5 | 3.0 | 3.5 |
DN3000 | 3115 | C25 | 13 | 31.9 | 2.5 | 3.0 | 3.5 |