The Superior Concrete Mixer Truck TMG 61.2 Gearbox for Danfoss
In the dynamic and demanding world of construction, the concrete mixer truck serves as a vital workhorse. At the core of its mechanical might lies the TMG 61.2 Gearbox, expertly engineered to integrate with Danfoss components. This gearbox is a remarkable feat of engineering, purpose-built to withstand the rigors and meet the exacting demands of construction sites.
1. Unmatched Durability in Harsh Environments
The outer casing of the TMG 61.2 Gearbox is crafted from a high-strength alloy, a strategic blend of cast iron and alloy steel. This alloy composition offers remarkable resistance to the punishing vibrations, impacts, and abrasive elements that are commonplace on construction sites. Whether the truck is rumbling over uneven terrains, enduring the shuddering of the mixer drum's rotation, or facing the pelting of gravel and dust, the gearbox housing remains steadfast, safeguarding the internal components.
Inside, the gears are precision-machined from hardened alloy steel, subjected to a series of advanced heat treatment processes. These procedures endow the gears with exceptional wear resistance and optimal hardness, ensuring seamless meshing and minimal power losses. The tooth profiles are designed with microscopic precision, reducing operational noise to a minimum. The shafts and bearings, of premium quality, are selected to bear the heavy loads and high torques typical of concrete mixer trucks. Paired with a state-of-the-art lubrication system, these components form a reliable ensemble primed for years of service.
2. Precision-optimized Gear Ratios
The "TMG 61.2" designation reflects its meticulously calibrated gear ratios. These ratios are the product of exhaustive research and real-world trials, custom-tailored to the unique demands of concrete mixer trucks. When the truck is stationary, laden with a full batch of concrete, the gearbox provides a significant torque boost. This enables the vehicle to overcome inertia smoothly and initiate movement without overtaxing the engine.
As the truck accelerates and transitions to different driving conditions, such as cruising on the highway or maneuvering on a construction site, the gear ratios adapt fluidly. They strike a harmonious balance between power and speed, optimizing fuel efficiency and overall performance. The torque converter, an integral part of the setup, acts as a buffer between the engine and the gearbox, smoothing out power transfer and preventing jerky starts and sudden power dips.
3. State-of-the-art Lubrication and Cooling Systems
To safeguard the longevity and ensure the seamless operation of the gearbox, it is outfitted with cutting-edge lubrication and cooling systems. The lubrication system operates on a continuous flow principle, with a high-pressure pump circulating a specially formulated gear oil. This oil forms a protective film on all moving parts, reducing friction and wear to a minimum.
The cooling system is equally remarkable. Depending on the application and environmental factors, it features either an ait-cooled or liquid-cooled oil cooler. The gearbox housing is often embellished with fins that increase the surface area for heat dissipation. This dual-pronged approach ensures that the gearbox remains within its optimal operating temperature range, whether it's a scorching summer day on a busy construction site or a long-haul delivery in cold weather.
4. Adaptable Shift Control Options
Drivers of concrete mixer trucks equipped with the TMG 61.2 Gearbox are presented with two convenient shift control options: manual and automated. The manual shift lever is ergonomically designed, making it easy to reach and operate. It provides tactile feedback when gears are engaged, allowing the driver to have precise control. This is particularly useful in complex construction terrains, such as narrow lanes, steep slopes, or areas where the truck needs to be positioned accurately for concrete discharge.
The automated shift system, on the other hand, is a technological marvel. It is equipped with an array of sensors that monitor vehicle speed, engine load, throttle position, and even road conditions. An electronic control unit (ECU) processes this data and determines the optimal gear shift. This not only reduces driver fatigue during long hauls but also optimizes fuel efficiency and overall vehicle performance. In stop-and-go traffic or during routine highway driving, the automated system can smoothly adjust the gears to keep the truck running efficiently.
5. Seamless Integration with Danfoss Components
One of the standout features of the TMG 61.2 Gearbox is its seamless integration with Danfoss components. Danfoss, a leading name in the industry, provides high-quality hydraulic and electronic systems that work in perfect harmony with the gearbox. The input shaft of the gearbox is custom-designed to interface flawlessly with the Danfoss hydraulic motor, ensuring efficient power transfer to the mixer drum.
The gearbox also communicates effectively with the Danfoss electronic control systems. Diagnostic signals are exchanged, allowing for real-time monitoring and troubleshooting. This integration not only enhances the overall performance of the concrete mixer truck but also simplifies maintenance and repair processes, as technicians can rely on the comprehensive diagnostic capabilities provided by Danfoss.
6. Hassle-free Maintenance and Serviceability
Maintenance of the TMG 61.2 Gearbox is made convenient. There are accessible ports and covers for routine oil changes, filter replacements, and visual inspections. The oil drain plug is conveniently located, and the oil fill port is designed to prevent spillage. The filters are modular, permitting rapid and hassle-free replacement.
Diagnostic connectors are incorporated, allowing technicians to hook up diagnostic tools and retrieve detailed information about the gearbox's health. The manufacturer supplies comprehensive service manuals that offer step-by-step guidance for troubleshooting common issues, such as noisy gears, shifting problems, or overheating. This wealth of resources ensures that maintenance and repair work can be carried out promptly, minimizing downtime.
7. Proven Performance in the Real World
In the crucible of actual construction projects, the TMG 61.2 Gearbox has consistently proven its worth. It has enabled concrete mixer trucks to meet tight delivery schedules, transporting freshly mixed concrete to job sites without delay. Whether traversing rocky terrains, ascending steep hills, or cruising on highways, the gearbox delivers reliable power and smooth operation.
Fleet operators have lauded its durability, citing fewer breakdowns and reduced maintenance costs. The combination of its optimized design, efficient power transfer, and ease of maintenance has made it a preferred choice among construction professionals. It not only meets the current demands of the industry but also holds the promise of continued innovation and improvement as technology advances.
In conclusion, the Concrete Mixer Truck TMG 61.2 Gearbox for Danfoss is a paragon of engineering excellence. It combines strength, precision, and functionality to drive the success of concrete mixer trucks in the construction arena. As the industry evolves, this gearbox is poised to adapt and lead the way, remaining an indispensa ble asset for years to come.
| Model NO. |
TMG 51.2 |
Model |
TMG 51.2 |
| Lead Time |
5 Days |
Transport Package |
Standard Export Wooden Case |
| Colour |
as Your Request |
Usage |
Concrete Mixer |
| Weight |
290KG |
Specification |
56*56*68 |
| Trademark |
Bodeke |
Origin |
China |
| HS Code |
8483402000 |
Production Capacity |
100 Sets/Month |
| Technical data of Camray CMR conrete mixer gearbox |
| Model |
TMG 51.2 |
TMG 61.2 |
Max.Output Torque
Nm |
51000 |
61,000 |
Ratio
l= |
|
1:112 |
| Max.installation angle of Drum |
12° |
12° |
Max.Input speed
rpm |
2500 |
2500 |
Max.Output speed
rpm |
18 |
18 |
| Max.Capacity of Drum m³ |
6~8 |
8~12 |
| Weight(without oil) KG |
280 |
320 |
| Lubrication Oil Quantity dm³ |
10 |
11.5 |
| Max.Misalignmeng of flange |
+/-6° |
+/-6° |
FAQs about Mixer Truck Speed Reducer
Q1: What is a mixer truck speed reducer?
A1: A mixer truck speed reducer is a mechanical device that reduces the speed of the mixer truck's motor, increasing torque and allowing for more effective mixing. It helps to transfer power from the motor to the mixer drum more efficiently, ensuring smooth and consistent mixing.
Q2: Why is a speed reducer necessary for mixer trucks?
A2: A speed reducer is necessary for mixer trucks because it matches the speed and torque requirements of the mixer drum to the output of the truck's motor. By reducing the speed, the reducer amplifies the torque, allowing the mixer drum to rotate at the optimal speed for mixing, while minimizing wear and tear on the motor.
Q3: How does a mixer truck speed reducer work?
A3: A mixer truck speed reducer typically consists of a series of gears or other mechanical components that transfer power from the motor to the mixer drum at a reduced speed. These gears are designed to mesh together, reducing the speed of rotation while increasing torque. This allows the mixer drum to rotate at a slower, more controlled speed, ensuring effective mixing.
Q4: What are the benefits of using a mixer truck speed reducer?
A4: Using a mixer truck speed reducer provides several benefits. It increases the torque output of the motor, allowing the mixer drum to rotate more effectively and mix materials more thoroughly. Additionally, it reduces wear and tear on the motor by matching the speed and torque requirements of the mixer drum, extending the motor's lifespan. Furthermore, a speed reducer can improve the overall efficiency of the mixer truck, reducing fuel consumption and operational costs.
Q5: How often should a mixer truck speed reducer be maintained?
A5: The frequency of maintenance for a mixer truck speed reducer depends on the specific model and manufacturer's recommendations. However, generally speaking, it is important to perform regular inspections and lubrication to ensure the reducer is operating smoothly and efficiently. Additionally, if any issues or malfunctions are noticed, it is crucial to address them promptly to prevent further damage or downtime. Regular maintenance can help extend the lifespan of the speed reducer and keep your mixer truck operating at peak performance.
Q6: What are the common issues that can arise with mixer truck speed reducers?
A6: Common issues that can arise with mixer truck speed reducers include wear and tear on gears, bearings, and other mechanical components. This can lead to reduced efficiency, increased noise, and ultimately, failure of the reducer. Lubrication issues, such as insufficient or contaminated lubricant, can also cause problems. Regular maintenance and inspection, as well as prompt repair of any issues, are crucial to preventing these common problems and ensuring the reliable operation of the speed reducer.
Q7.Are you manufacturer? And what's the delivery time?
A7:Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 25-30 days will be finished and sent to customer in time.
Q8.If we don't find what we want on your website, what should we do?
A8: You can email us the descriptions and pictures of the products you need, We will check whether we can make it.
Q9.How about the inspection and Guarantee of products?
A9:We promise: all products are tested before ship, to confirm it will be working and in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn't work due to quality issue in the period, we will send spares to repair for free.
Bodeke Industrial Components Co., Ltd. is a leading Chinese company specializing in the manufacturing and maintenance of a wide range of industrial equipment components. Our products find application in diverse sectors, including cement tanker trucks, excavators, rescue equipment for cement trucks, mixers, cranes, hydraulic motors, hydraulic pumps, and other industrial machinery.
| Empower your industrial machinery with Bodeke - a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke's quality components-your trusted partner in global industrial excellence. |
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