China Arc Welding Robot Station with Control Cabinet 6 Axis, Range 919mm Payload 5kg

Product Details
Customization: Available
Cooling Way: Water Cooling
Style: Portable
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  • China Arc Welding Robot Station with Control Cabinet 6 Axis, Range 919mm Payload 5kg
  • China Arc Welding Robot Station with Control Cabinet 6 Axis, Range 919mm Payload 5kg
  • China Arc Welding Robot Station with Control Cabinet 6 Axis, Range 919mm Payload 5kg
  • China Arc Welding Robot Station with Control Cabinet 6 Axis, Range 919mm Payload 5kg
  • China Arc Welding Robot Station with Control Cabinet 6 Axis, Range 919mm Payload 5kg
  • China Arc Welding Robot Station with Control Cabinet 6 Axis, Range 919mm Payload 5kg
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Basic Info.

Model NO.
JRS-Y919-5
Frequency Range
High Frequency
Electric Current
AC
Work Form
Moving-Coil
Type
Manual Metal-Arc Welder
Transport Package
Woodenbox
Specification
120*70*100cm
Trademark
JIN TAI
Origin
China
HS Code
8515312000
Production Capacity
300/Month

Product Description

 

China Arc Welding Robot Station with Control Cabinet 6 Axis, Range 919mm Payload 5kgIn the ever - evolving landscape of industrial fabrication, the collaborative arc welding robot emerges as a groundbreaking fusion of advanced technology and practical engineering. With a mechanical arm designed to handle a payload of 5KG and an impressive 919mm operation range, this welding robot redefines the capabilities of modern welding equipment, setting new standards for precision, efficiency, and versatility in the realm of robotic arc welding.

This collaborative arc welding robot represents a significant leap forward in welding automation. Unlike traditional welding machines, it is a highly intelligent and adaptable system that can seamlessly switch between different welding modes. It can function as a MIG (Metal Inert Gas) welding machine, which is widely favored in industries requiring rapid production cycles, such as automotive manufacturing and metal fabrication. The MIG welding mode of this robot enables high - speed deposition of filler metal, allowing for the quick assembly of large - scale components. Its precise control over welding parameters ensures consistent weld quality, reducing the occurrence of defects and minimizing the need for post - weld rework.
Simultaneously, the robot is also capable of operating as a TIG (Tungsten Inert Gas) welding machine. TIG welding is renowned for its ability to produce high - quality, aesthetically pleasing welds, especially on thin materials and in applications where precision is paramount, such as aerospace manufacturing, jewelry production, and high - end electronics assembly. The robot's TIG welding function, with its advanced arc control and fine - tuning capabilities, ensures that even the most intricate welding tasks are executed with utmost accuracy and finesse.
As an arc welding machine, this collaborative robot stands out for its exceptional performance. The 919mm operation range of its mechanical arm provides an extensive working area, enabling it to reach and weld in locations that are difficult to access with conventional welding methods. Whether it's working on large - scale structures or small, delicate components, the robot's wide - reaching arm, combined with its 5KG load capacity, allows it to handle a diverse range of welding tasks with ease. This makes it an ideal choice for various industries, from construction and shipbuilding to the production of consumer goods.
When compared to portable welding machines, which are typically limited in terms of precision, repeatability, and automation, the collaborative arc welding robot offers a comprehensive solution. While portable welding machines provide mobility and are suitable for on - site repairs and small - scale projects, they lack the advanced features and consistent performance of robotic systems. This collaborative robot, on the other hand, combines the flexibility of portability with the superior accuracy and reliability of robotic arc welding. It can be easily moved and set up in different work environments, and once operational, it can execute complex welding sequences with remarkable precision, thanks to its advanced programming and real - time monitoring capabilities.
Robotic arc welding, empowered by this collaborative robot, brings numerous benefits to the manufacturing process. It eliminates the variability and fatigue associated with manual welding, ensuring that each weld meets the highest quality standards. The robot can work continuously for extended periods without a decline in performance, significantly increasing productivity and reducing production costs. Moreover, it enhances workplace safety by reducing the exposure of human workers to hazardous welding environments, such as intense heat, harmful fumes, and flying sparks.
The welding automation features of this collaborative arc welding robot are truly state - of - the - art. It can be programmed using intuitive software, allowing operators to create complex welding paths and sequences with ease. The robot is equipped with a variety of sensors that monitor key parameters during the welding process, such as welding current, voltage, temperature, and wire feed speed. Based on the data collected by these sensors, the robot's control system can make real - time adjustments to optimize the welding process, ensuring consistent and high - quality welds under different operating conditions.
In conclusion, the collaborative arc welding robot with a 5KG - load mechanical arm and a 919mm operation range is a revolutionary innovation in the field of welding. Its ability to function as multiple types of welding machines, combined with its extensive operation range, advanced welding automation features, and enhanced safety mechanisms, makes it an indispensable asset for industries looking to improve their welding capabilities, increase production efficiency, and stay competitive in the global market. As the demand for high - quality, automated welding solutions continues to grow, this collaborative arc welding robot is set to play a crucial role in shaping the future of manufacturing.
China Arc Welding Robot Station with Control Cabinet 6 Axis, Range 919mm Payload 5kgChina Arc Welding Robot Station with Control Cabinet 6 Axis, Range 919mm Payload 5kgChina Arc Welding Robot Station with Control Cabinet 6 Axis, Range 919mm Payload 5kgChina Arc Welding Robot Station with Control Cabinet 6 Axis, Range 919mm Payload 5kgChina Arc Welding Robot Station with Control Cabinet 6 Axis, Range 919mm Payload 5kgChina Arc Welding Robot Station with Control Cabinet 6 Axis, Range 919mm Payload 5kg

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.

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