The Remarkable Concrete Mixer Truck TMG 51.2 Gearbox for Danfoss
In the bustling construction industry, the concrete mixer truck plays a vital role, and the TMG 51.2 Gearbox designed to integrate with Danfoss components is a key enabler of its performance. This gearbox is a testament to advanced engineering, built to withstand the toughest challenges on construction sites.
1. Robust Construction for Endurance
The outer casing of the TMG 51.2 Gearbox is fabricated from a high-strength alloy, which artfully combines the sturdiness of cast iron and the enhanced durability of alloy steel. This alloy blend provides outstanding resistance to the ceaseless vibrations, impacts, and abrasive debris that are commonplace in construction zones. Whether the truck is rumbling over rocky terrains or enduring the shuddering of the mixer drum's rotation, the gearbox housing remains unyielding, safeguarding the internal components.
Inside, the gears are precision-machined from hardened alloy steel and subjected to a series of intricate heat treatment processes. The result is gears with exceptional wear resistance and optimal hardness, ensuring seamless meshing and minimal power losses. The tooth profiles are designed with microscopic precision, reducing operational noise to a minimum. The shafts and bearings, of premium quality, are selected to bear the heavy loads and high torques typical of concrete mixer trucks. Paired with a state-of-the-art lubrication system, these components form a reliable ensemble primed for years of unfaltering service.
2. Meticulously Tuned Gear Ratios
The "TMG 51.2" nomenclature reflects its precisely calibrated gear ratios. These ratios are the product of extensive research and real-world trials, custom-tailored to the unique demands of concrete mixer trucks. When the truck is stationary, laden with a full batch of concrete, the gearbox provides a significant torque boost. This enables the vehicle to overcome inertia smoothly and initiate movement without overtaxing the engine.
As the truck accelerates and transitions through different driving conditions, such as cruising on the highway or maneuvering on a construction site, the gear ratios adapt fluidly. They strike a harmonious balance between power and speed, optimizing fuel efficiency and overall performance. The torque converter, an integral part of the setup, acts as a buffer between the engine and the gearbox, smoothing out power transfer and preventing jerky starts and sudden power dips.
3. State-of-the-Art Lubrication and Cooling Systems
To safeguard the longevity and ensure the seamless operation of the gearbox, it is outfitted with state-of-the-art lubrication and cooling systems. The lubrication system operates on a continuous flow principle, with a high-pressure pump circulating a specially formulated gear oil. This oil forms a protective film on all moving parts, reducing friction and wear to a minimum.
The cooling system is equally impressive. Depending on the application and environmental factors, it features either an air-cooled or liquid-cooled oil cooler. The gearbox housing is often embellished with fins that increase the surface area for heat dissipation. This dual-pronged approach ensures that the gearbox remains within its optimal operating temperature range, whether it's a scorching summer day on a busy construction site or a long-haul delivery in cold weather.
4. Adaptable Shift Control Options
Drivers of concrete mixer trucks equipped with the TMG 51.2 Gearbox enjoy the luxury of two shift control options: manual and automated. The manual shift lever is ergonomically designed, making it easy to reach and operate. It provides tactile feedback when gears are engaged, allowing the driver to have precise control. This is particularly useful in complex construction terrains, such as narrow lanes, steep slopes, or areas where the truck needs to be positioned accurately for concrete discharge.
The automated shift system, on the other hand, is a technological marvel. It is equipped with an array of sensors that monitor vehicle speed, engine load, throttle position, and even road conditions. An electronic control unit (ECU) processes this data and determines the optimal gear shift instantaneously. This not only reduces driver fatigue during long hauls but also optimizes fuel efficiency and overall vehicle performance. In stop-and-go traffic or during routine highway driving, the automated system proves its worth by seamlessly adjusting the gears.
5. Seamless Integration with Danfoss Technology
One of the standout features of the TMG 51.2 Gearbox is its seamless integration with Danfoss components. Danfoss, a leading name in the industry, provides high-quality hydraulic and electronic systems that interface impeccably with the gearbox. The input shaft of the gearbox is custom-designed to mate flawlessly with the Danfoss hydraulic motor, ensuring efficient power transfer to the mixer drum.
Moreover, the gearbox communicates effortlessly with the Danfoss electronic control systems. Diagnostic signals are exchanged, enabling real-time monitoring and troubleshooting. This integration not only amplifies the overall performance of the concrete mixer truck but also streamlines maintenance and repair procedures, as technicians can rely on the comprehensive diagnostic capabilities provided by Danfoss.
6. Hassle-Free Maintenance and Serviceability
Maintenance of the TMG 51.2 Gearbox is designed to be straightforward and efficient. Easily accessible ports and covers are provided for routine oil changes, filter replacements, and visual inspections. The oil drain plug is conveniently located, and the oil fill port is designed to prevent spillage. The filters are modular, permitting rapid and hassle-free replacement.
Diagnostic connectors are incorporated, allowing technicians to hook up diagnostic tools and retrieve detailed information about the gearbox's health. The manufacturer supplies comprehensive service manuals that offer step-by-step guidance for troubleshooting common issues, such as noisy gears, shifting problems, or overheating. This wealth of resources ensures that maintenance and repair work can be carried out promptly, minimizing downtime.
7. Proven Performance in the Real World
In the crucible of actual construction projects, the TMG 51.2 Gearbox has consistently proven its mettle. It has enabled concrete mixer trucks to meet tight delivery schedules, transporting freshly mixed concrete to job sites without delay. Whether traversing rocky terrains, ascending steep hills, or cruising on highways, the gearbox delivers reliable power and smooth operation.
Fleet operators have lauded its durability, citing fewer breakdowns and reduced maintenance costs. The combination of its optimized design, efficient power transfer, and ease of maintenance has made it a preferred choice among construction professionals. It not only meets the current demands of the industry but also holds the promise of continued innovation and improvement as technology advances.
In conclusion, the Concrete Mixer Truck TMG 51.2 Gearbox for Danfoss is a paragon of engineering excellence. It combines strength, precision, and functionality to drive the success of concrete mixer trucks in the construction arena. As the industry evolves, this gearbox is poised to adapt and lead the way, remaining an indispensa ble asset for years to come.
| Model NO. |
TMG 51.2 |
Model |
TMG 51.2 |
| Lead Time |
5 Days |
Transport Package |
Standard Export Wooden Case |
| Colour |
as Your Request |
Usage |
Concrete Mixer |
| Weight |
290KG |
Specification |
56*56*68 |
| Trademark |
Bodeke |
Origin |
China |
| HS Code |
8483402000 |
Production Capacity |
100 Sets/Month |
| Technical data of Camray CMR conrete mixer gearbox |
| Model |
TMG 51.2 |
TMG 61.2 |
Max.Output Torque
Nm |
51000 |
61,000 |
Ratio
l= |
|
1:112 |
| Max.installation angle of Drum |
12° |
12° |
Max.Input speed
rpm |
2500 |
2500 |
Max.Output speed
rpm |
18 |
18 |
| Max.Capacity of Drum m³ |
6~8 |
8~12 |
| Weight(without oil) KG |
280 |
320 |
| Lubrication Oil Quantity dm³ |
10 |
11.5 |
| Max.Misalignmeng of flange |
+/-6° |
+/-6° |
FAQ
Questions you maybe inquiry
Q1.What's the application for pump?
Construction equipment Steel factory or Power plant Industrial equipment Related hydraulic system
Q2.What about the MOQ?
MOQ:1~300 pcs.
Q3.Are you manufacturer? And what's the delivery time?
Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 25-30 days will be finished and sent to customer in time.
Q4.If we don't find what we want on your website, what should we do?
A: You can email us the descriptions and pictures of the products you need, We will check whether we can make it.
Q5.How about the inspection and Guarantee of products?
We promise: all products are tested before ship, to confirm it will be working and in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn't work due to quality issue in the period, we will send spares to repair for free.
Q6. What about your after-sale service?
If there is any question in use, please talk with your sales manager at any time, so we will know your problems are and help to solve.
Bodeke Industrial Components Co., Ltd. is a leading Chinese company specializing in the manufacturing and maintenance of a wide range of industrial equipment components. Our products find application in diverse sectors, including cement tanker trucks, excavators, rescue equipment for cement trucks, mixers, cranes, hydraulic motors, hydraulic pumps, and other industrial machinery.
| Empower your industrial machinery with Bodeke - a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke's quality components-your trusted partner in global industrial excellence. |
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