Industrial Welding Robot Arm with Control Cabinet 6 Axis with 919mm Robot Arm Industrial Robot

• Customization: Available
• Cooling Way: Water Cooling
• Style: Portable
• Model NO.: JRS-Y919-5
• Frequency Range: High Frequency
• Electric Current: AC
• Work Form: Moving-Coil
• Type: Manual Metal-Arc Welder
• Transport Package: Woodenbox
• Specification: 120*70*100cm
• Trademark: JIN TAI
• Origin: China
• HS Code: 8515312000
• Production Capacity: 300/Month

Product Description

Unleashing New Horizons in Welding: The Collaborative Arc Welding Robot

In the competitive arena of modern manufacturing, the persistent challenges of ensuring consistent weld quality, boosting productivity, and enhancing workplace safety have spurred the demand for innovative welding solutions. Enter the collaborative arc welding robot, a revolutionary piece of welding equipment that is rewriting the rules of the game. With a mechanical arm boasting a 5KG load capacity and an extensive 919mm operation range, this cutting - edge welding robot represents a significant leap forward in the realm of robotic arc welding and welding automation.

Traditional welding machines often fall short when it comes to meeting the diverse and complex requirements of contemporary industries. However, the collaborative arc welding robot breaks free from these limitations. It has the remarkable ability to function as both a MIG (Metal Inert Gas) welding machine and a TIG (Tungsten Inert Gas) welding machine, offering unparalleled versatility. In the bustling world of automotive manufacturing, where speed and precision are of the essence, the robot's MIG welding mode shines brightly. It can rapidly and accurately join a multitude of metal components, significantly streamlining the production process. By precisely controlling variables such as wire feed rate and arc characteristics, it consistently delivers high - quality welds, reducing the time and resources spent on rectifying imperfections.

On the other hand, in industries that demand meticulous attention to detail and superior aesthetic appeal, like the aerospace and jewelry sectors, the robot's TIG welding function takes center stage. The TIG welding mode of this arc welding robot enables the creation of flawless, precise welds on delicate and precious materials. Whether it's crafting intricate components for aircraft that require the utmost structural integrity or fashioning exquisite jewelry pieces, the robot's advanced control system ensures that each weld is executed with the highest level of accuracy and finesse.

The 919mm operation range of the mechanical arm is a game - changer, providing the collaborative arc welding robot with an expansive workspace. This allows it to reach into hard - to - access areas and handle a wide variety of welding tasks with ease. From large - scale structural welding projects in construction and shipbuilding to the intricate welding of small components in the electronics industry, the robot's extensive reach, combined with its 5KG load capacity, makes it a highly adaptable solution. It can effortlessly maneuver around complex geometries, ensuring comprehensive coverage and consistent weld quality across different applications.

When juxtaposed with portable welding machines, which are typically limited in terms of precision and automation capabilities, the collaborative arc welding robot stands out as a far more advanced option. While portable welding machines offer the advantage of mobility for on - site repairs and small - scale jobs, they lack the sophistication and reliability of robotic systems. The collaborative arc welding robot, in contrast, combines the flexibility of being movable with the precision and repeatability of robotic arc welding. It can be quickly repositioned within a factory or transported to various job sites, and once set up, it can execute complex welding sequences with remarkable accuracy, thanks to its state - of - the - art programming and real - time monitoring features.

Robotic arc welding, powered by this collaborative robot, is transforming the manufacturing landscape. It eliminates the variability and fatigue associated with manual welding, ensuring that every weld meets the strictest quality standards. The robot can operate continuously for extended periods without a decline in performance, resulting in a substantial increase in productivity. Moreover, it significantly enhances workplace safety by taking over hazardous welding tasks, protecting human workers from potential dangers such as intense heat, harmful fumes, and electrical risks.

The welding automation capabilities of the collaborative arc welding robot are truly exceptional. It can be programmed using user - friendly software, allowing operators of all skill levels to create complex welding paths and sequences. The robot is equipped with an array of sensors that constantly monitor crucial parameters during the welding process, including welding current, voltage, temperature, and wire feed speed. Based on the data collected, the control system makes instantaneous adjustments to optimize the welding process, ensuring consistent and high - quality results even in the face of changing conditions.

In conclusion, the collaborative arc welding robot with its 5KG - load mechanical arm and 919mm operation range is a revolutionary innovation in the field of welding. Its ability to function as multiple types of welding machines, extensive operation range, and advanced welding automation features make it an indispensable asset for industries seeking to gain a competitive edge. As the manufacturing industry continues to evolve towards greater automation and smart,this collaborative arc welding robot is set to play a pivotal role in shaping the future of welding and manufacturing.

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.