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Warranty: | One Year |
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Ductile Iron Pipe: The Engineering Marvel Transforming Water Infrastructure
1. Technological Evolution
The development of Ductile Iron Pipe (DI Pipe) marked a quantum leap from traditional cast iron pipe technology. This high strength pipe innovation has redefined standards for water supply pipe systems and sewage pipe networks globally. Unlike conventional cast iron pipe, DI pipe's unique metallurgical properties make it the material of choice for modern municipal water pipe installations and critical pipeline infrastructure projects.
2. Material Science Breakthrough
The superior performance of DI pipe stems from its revolutionary microstructure:
Nodular graphite formation enables exceptional flexibility
Minimum tensile strength: 415 MPa (60,000 psi)
Yield strength: 290 MPa (42,000 psi)
10% elongation capacity (vs. brittle cast iron pipe)
Charpy impact value exceeding 10 Joules at -40°C
3. Advanced Manufacturing Process
State-of-the-art centrifugally cast pipe production ensures:
Dimensional accuracy within 0.5% tolerance
Wall thickness variation <±1.5%
Automated real-time quality monitoring
100% hydrostatic testing at 1.5× working pressure
Internal surface roughness <25μm (cement-lined)
4. Comprehensive Corrosion Protection
This corrosion resistant pipe system incorporates:
Standard 1.6mm cement mortar lining (EN 545 compliant)
200μm zinc coating (ISO 8179-1)
70μm bituminous topcoat
Optional 2mm polyethylene sleeving (EN 14901)
Special epoxy coatings for aggressive environments
5. Unmatched Performance Metrics
DI pipe demonstrates superior characteristics:
Ring stiffness: SN 5000-10000 N/m²
Allowable deflection: 3-5% without damage
Fatigue endurance limit: 180 MPa (26,000 psi)
Thermal conductivity: 50 W/(m·K)
Sound attenuation: 15-20 dB over 100m
6. Water Transmission Excellence
As water supply pipe, DI pipe provides:
Maximum working pressure: 4.0 MPa (580 psi)
Surge pressure capacity: 6.0 MPa (870 psi)
Diameter range: DN 80 - DN 2000 (3"-80")
Standard lengths: 5.5m, 6m, 8m (18', 20', 26')
Joint types: T-type, K-type, S-type, Flanged
7. Wastewater System Superiority
For sewage pipe applications, DI pipe offers:
HS corrosion resistance: <0.1mm/year loss
Abrasion resistance: <0.5mm/100,000 cycles
Joint tightness: 0.1 l/min per meter at 10m head
Chemical resistance: pH 4-12 continuous exposure
Flow capacity: Hazen-Williams C=140
8. Municipal Infrastructure Solutions
In municipal water pipe networks, DI pipe delivers:
Design life: 100+ years (ISO 15686)
Life cycle cost: 30% lower than alternatives
Carbon footprint: 50% less than concrete
Recycled content: 95% minimum
Embodied energy: 18 MJ/kg
9. Installation Innovations
This high strength pipe enables:
Microtunneling capability up to DN 2000
Horizontal directional drilling applications
Pipe bursting rehabilitation techniques
Thrust boring installation methods
Seismic joint movement: ±5° angular deflection
10. Global Standards Compliance
DI pipe meets stringent international requirements:
ISO 2531:2018 (Water applications)
EN 598:2018 (Sewage systems)
AWWA C151/A21.51 (North America)
KS D 4311 (Korean Standard)
GB/T 13295 (Chinese Standard)
11. Emerging Technologies
Next-generation DI pipe developments include:
Graphene-enhanced linings (0.2mm protective layer)
Smart pipe systems with IoT sensors
Self-healing cement mortar technology
Robotic welding for special fittings
AI-powered quality control systems
12. Economic Advantages
Comprehensive cost-benefit analysis shows:
Installation cost: 120−300 per linear foot
Maintenance cost: <$0.10/ft/year
Failure rate: 0.0003 leaks/mile/year
Value retention: 80% after 50 years
Insurance premium reduction: 15-20%
13. Technical Comparison Matrix
Characteristic | DI Pipe | Cast Iron Pipe | PVC | Steel |
---|---|---|---|---|
Tensile Strength (MPa) | 415 | 150 | 50 | 485 |
Modulus (GPa) | 170 | 100 | 3 | 200 |
Thermal Expansion (10/°C) | 11 | 10 | 70 | 12 |
Sound Transmission (dB) | 35 | 40 | 25 | 45 |
Carbon Footprint (kgCO/m) | 120 | 150 | 80 | 200 |
14. Conclusion
Ductile Iron Pipe represents the pinnacle of water transmission technology, combining advanced material science with precision manufacturing. As a centrifugally cast pipe product, it delivers unparalleled performance as both water supply pipe and sewage pipe, far surpassing traditional cast iron pipe in all critical parameters. Municipal water pipe systems worldwide benefit from its exceptional strength, durability, and corrosion resistance, making DI pipe the intelligent choice for sustainable pipeline infrastructure development. With continuous technological advancements and proven field performance, DI pipe stands as the engineering solution for present and future water challenges.
High-quality Ductile iron Pipe Parameters. | |||||||
Specification | K7 Wall Thickness/mm | K8 Wall Thickness/mm | K9 Wall Thickness/mm | Theoretical Weight/Ton | |||
Nominal Wall Thickness | Minimum Wall Thickness | Nominal Wall Thickness | Minimum Wall Thickness | Nominal Wall Thickness | Minimum Wall Thickness | ||
DN80 | / | / | / | / | 6 | 4.7 | 0.077 |
DN100 | 4.2 | 2.9 | 4.8 | 3.5 | 6 | 4.7 | 0.095 |
DN150 | 4.55 | 3.25 | 5.2 | 3.9 | 6 | 4.7 | 0.144 |
DN200 | 4.9 | 3.6 | 6.5 | 4.3 | 6.3 | 4.8 | 0.194 |
DN250 | 5.25 | 3.95 | 6 | 4.7 | 6.8 | 5.25 | 0.255 |
DN300 | 5.6 | 4.3 | 6.4 | 4.8 | 7.2 | 5.6 | 0.323 |
DN350 | 5.95 | 4.65 | 6.8 | 5.15 | 7.7 | 6.05 | 0.403 |
DN400 | 6.3 | 4.6 | 7.2 | 5.5 | 8.1 | 6.4 | 0.482 |
DN450 | 6.65 | 4.9 | 7.6 | 5.85 | 8.6 | 6.85 | 0.577 |
DN500 | 7 | 5.2 | 8 | 6.2 | 9 | 7.2 | 0.669 |
DN600 | 7.7 | 5.8 | 8.8 | 6.9 | 9.9 | 8 | 0.882 |
DN700 | 8.4 | 6.4 | 9.4 | 7.6 | 10.8 | 8.8 | 1.123 |
DN800 | 9.1 | 7 | 10.4 | 8.3 | 11.7 | 9.6 | 1.394 |
DN900 | / | / | 11.2 | 9 | 12.6 | 10.4 | 1.691 |
DN1000 | / | / | 12 | 9.7 | 13.5 | 11.2 | 2.017 |
DN1200 | / | / | 13.6 | 11.1 | 15.3 | 12.8 | 2.758 |
DN1400 | / | / | 15.2 | 12.5 | 17.1 | 14.4 | 3.669 |
DN1500 | / | / | 16 | 13.2 | 18 | 15.2 | 4.175 |
DN1600 | / | / | 16.8 | 13.9 | 18.9 | 16 | 4.668 |
DN1800 | / | / | 18.4 | 15.3 | 20.7 | 17.6 | 5.803 |
DN2000 | / | / | 20 | 16.7 | 22.5 | 19.2 | 7.043 |
DN2200 | / | / | 21.6 | 18.1 | 24.3 | 20.8 | 8.332 |
DN2400 | / | / | 23.2 | 20.3 | 26.1 | 22.4 | 9.822 |
DN2600 | / | / | 24.8 | 20.9 | 27.9 | 24 | 11.392 |
K7, K8, and K9 are all calculated based on the same theoretical weight. |
Pressure - Bearing Performance Parameters of Ductile Iron Pipes | |||||||
DN | DE(mm) | Pressure Rating | Radial Rigidity (KN/M²) |
Nominal Wall Thickness (mm) |
PFA MPA |
PAM MPA |
PEA MPA |
DN80 | 98 | C40 | 856 | 4.4 | 4.0 | 4.8 | 5.3 |
DN100 | 118 | C40 | 481 | 4.4 | 4.0 | 4.8 | 5.3 |
DN125 | 144 | C40 | 271 | 4.5 | 4.0 | 4.8 | 5.3 |
DN150 | 170 | C40 | 163 | 4.5 | 4.0 | 4.8 | 5.3 |
DN200 | 222 | C40 | 84 | 4.7 | 4.0 | 4.8 | 5.3 |
DN250 | 176 | C30 | 52 | 4.9b | 3.0 | 3.6 | 4.1 |
DN300 | 326 | C30 | 34 | 5.1 | 3.0 | 3.6 | 4.1 |
DN350 | 378 | C30 | 44 | 6.3b | 3.0 | 3.6 | 4.1 |
DN400 | 429 | C25 | 34 | 6.5b | 3.0 | 3.6 | 4.1 |
DN450 | 480 | C25 | 23 | 6.5b | 2.5 | 3.0 | 3.5 |
DN500 | 532 | C25 | 17 | 6.5 | 2.5 | 3.0 | 3.5 |
DN600 | 635 | C25 | 17 | 7.6b | 2.5 | 3.0 | 3.5 |
DN700 | 738 | C25 | 17 | 8.8b | 2.5 | 3.0 | 3.5 |
DN800 | 842 | C25 | 15 | 9.6 | 2.5 | 3.0 | 3.5 |
DN900 | 945 | C25 | 15 | 10.6 | 2.5 | 3.0 | 3.5 |
DN1000 | 1048 | C25 | 14 | 11.6 | 2.5 | 3.0 | 3.5 |
DN1100 | 1152 | C25 | 14 | 12.6 | 2.5 | 3.0 | 3.5 |
DN1200 | 1255 | C25 | 14 | 13.6 | 2.5 | 3.0 | 3.5 |
DN1400 | 1462 | C25 | 14 | 15.7 | 2.5 | 3.0 | 3.5 |
DN1500 | 1565 | C25 | 14 | 16.7 | 2.5 | 3.0 | 3.5 |
DN1600 | 1668 | C25 | 13 | 17.7 | 2.5 | 3.0 | 3.5 |
DN1800 | 1785 | C25 | 13 | 19.7 | 2.5 | 3.0 | 3.5 |
DN2000 | 2082 | C25 | 13 | 21.8 | 2.5 | 3.0 | 3.5 |
DN2200 | 2288 | C25 | 13 | 23.8 | 2.5 | 3.0 | 3.5 |
DN2400 | 2495 | C25 | 13 | 25.8 | 2.5 | 3.0 | 3.5 |
DN2600 | 2702 | C25 | 13 | 27.9 | 2.5 | 3.0 | 3.5 |
DN2800 | 2908 | C25 | 13 | 29.9 | 2.5 | 3.0 | 3.5 |
DN3000 | 3115 | C25 | 13 | 31.9 | 2.5 | 3.0 | 3.5 |