Unveiling the Excellence of the Concrete Mixer Truck TMG61.2 Gearbox for Danfoss
In the highly competitive realm of construction machinery, the concrete mixer truck stands as an essential workhorse. At the very heart of its operational efficiency lies the TMG61.2 gearbox, especially when paired with the renowned Danfoss components. This gearbox is a technological marvel, meticulously engineered to meet the exacting demands of modern construction projects.
1. Superior Build Quality for Endurance
The TMG61.2 gearbox flaunts a rugged outer shell, expertly fabricated from a high-strength alloy. This alloy composition typically combines the robustness of cast iron with the enhanced durability and corrosion resistance of alloy steel. Such a construction provides an impregnable shield against the punishing conditions on construction sites. It wards off the ceaseless vibrations from the truck's engine, the grinding rotation of the mixer drum, and the jarring impacts from traversing uneven terrains.
Internally, the gears are precision-machined from hardened alloy steel. They undergo a series of advanced heat treatment processes to attain optimal hardness and wear resistance. The tooth profiles are artfully designed to ensure seamless meshing, minimizing power losses and reducing noise during operation. The shafts and bearings, too, are of top-tier quality, selected to endure the heavy loads and high torques characteristic of concrete mixer trucks. Complemented by a state-of-the-art lubrication system, which we'll explore shortly, these components work in harmony to guarantee years of reliable service.
2. Precision-Engineered Gear Ratios
The TMG61.2 designation is a testament to its meticulously calibrated gear ratios. These ratios are the result of extensive research and real-world testing, tailored specifically to the unique requirements of concrete mixer trucks. When initiating a journey, especially with a full load of concrete, the gearbox steps up to provide a significant torque boost. This allows the vehicle to overcome inertia smoothly and start moving without taxing the engine unduly.
As the truck accelerates and transitions to different driving conditions, such as cruising on highways or maneuvering through construction zones, the gear ratios adapt fluidly. They ensure a seamless balance between power and speed, optimizing fuel efficiency and overall performance. The torque converter, an integral part of the setup, plays a crucial role in modulating the power transfer. It acts as a fluid coupling that cushions sudden changes in engine output, providing a smooth and jerk-free acceleration experience.
3. Cutting-Edge Lubrication and Cooling Systems
To combat the heat generated by the meshing gears and frictional forces, as well as to ensure the longevity of the moving parts, the TMG61.2 gearbox incorporates state-of-the-art lubrication and cooling mechanisms. The lubrication system operates on a continuous flow principle, with a high-pressure pump circulating a specially formulated gear oil. This oil forms a protective film on all moving parts, reducing friction and wear to a minimum.
The cooling system is equally remarkable. It typically features an air-cooled or liquid-cooled oil cooler, depending on the application and environmental factors. The gearbox housing is often equipped with heat-dissipating fins, which increase the surface area for heat exchange. This dual-pronged approach ensures that the gearbox remains within its optimal operating temperature range, even during extended periods of strenuous use, such as on a hot summer day when the truck is constantly on the move.
4. Versatile Shift Control Options
Drivers of concrete mixer trucks equipped with the TMG61.2 gearbox enjoy the flexibility of two shift control options: manual and automated. The manual shift system offers a hands-on, tactile experience. The shift lever is ergonomically designed, positioned for easy reach, and provides audible and tactile feedback as gears are engaged. This level of control is invaluable when dealing with complex construction terrains, such as narrow lanes, steep slopes, or areas where precise positioning of the truck is required.
The automated shift system, on the other hand, is a technological tour de force. It is equipped with an array of sensors that monitor vehicle speed, engine load, throttle position, and even road conditions. An electronic control unit (ECU) processes this data and determines the optimal gear shift instantaneously. This not only reduces driver fatigue during long hauls but also optimizes fuel consumption and overall vehicle performance. In stop-and-go traffic or during routine highway driving, the automated system proves its worth by seamlessly adjusting the gears.
5. Seamless Integration with Danfoss Components
One of the standout features of the TMG61.2 gearbox is its seamless integration with Danfoss components. Danfoss, a leading name in the industry, provides high-quality hydraulic and electronic systems that work in perfect harmony with the gearbox. The input shaft of the gearbox is custom-designed to interface flawlessly with the Danfoss hydraulic motor, ensuring efficient power transfer to the mixer drum.
The gearbox also communicates effectively with the Danfoss electronic control systems. Diagnostic signals are exchanged, allowing for real-time monitoring and troubleshooting. This integration not only enhances the overall performance of the concrete mixer truck but also simplifies maintenance and repair processes, as technicians can rely on the comprehensive diagnostic capabilities provided by Danfoss.
6. User-Friendly Maintenance and Serviceability
Maintenance of the TMG61.2 gearbox is designed to be straightforward and efficient. Easily accessible ports and covers are provided for routine oil changes, filter replacements, and visual inspections. The oil drain plug is conveniently located, and the oil fill port is engineered to prevent spillage. The filters are modular, permitting rapid and hassle-free replacement.
Diagnostic connectors are incorporated, allowing technicians to hook up diagnostic tools and retrieve detailed information about the gearbox's health. The manufacturer supplies comprehensive service manuals that offer step-by-step guidance for troubleshooting common issues, such as noisy gears, shifting problems, or overheating. This wealth of resources ensures that maintenance and repair work can be carried out promptly, minimizing downtime.
7. Proven Performance in Real-World Applications
In the crucible of actual construction projects, the TMG61.2 gearbox has consistently demonstrated its superiority. It has enabled concrete mixer trucks to meet tight delivery schedules, transporting freshly mixed concrete to job sites without delay. Whether traversing rough and rocky terrains, ascending steep hills, or cruising on highways, the gearbox delivers reliable power and smooth operation.
Fleet operators have reported significant reductions in breakdowns and maintenance costs, attributing it to the gearbox's durability and robustness. The combination of its optimized design, efficient power transfer, and ease of maintenance has made it a preferred choice among construction professionals. It not only meets the current demands of the industry but also holds the promise of continued innovation and improvement as technology advances.
In conclusion, the Concrete Mixer Truck TMG61.2 Gearbox for Danfoss is a pinnacle of engineering excellence. It combines strength, precision, and functionality to drive the success of concrete mixer trucks in the construction arena. As the industry evolves, this gearbox is poised to adapt and lead the way, remaining an indispensable asset for years to come.
| Model NO. |
TMG 61.2 |
Model |
TMG 61.2 |
| Lead Time |
5 Days |
Transport Package |
Standard Export Wooden Case |
| Colour |
as Your Request |
Usage |
Concrete Mixer |
| Weight |
330KG |
Specification |
56*56*68 |
| Trademark |
Bodeke |
Origin |
China |
| HS Code |
8483402000 |
Production Capacity |
100 Sets/Month |
| Technical data of Camray CMR conrete mixer gearbox |
| Model |
51.2 |
61.2 |
Max.Output Torque
Nm |
51000 |
61,000 |
Ratio
l= |
|
1:112 |
| Max.installation angle of Drum |
12° |
12° |
Max.Input speed
rpm |
2500 |
2500 |
Max.Output speed
rpm |
18 |
18 |
| Max.Capacity of Drum m³ |
6~8 |
8~12 |
| Weight(without oil) KG |
280 |
320 |
| Lubrication Oil Quantity dm³ |
10 |
11.5 |
| Max.Misalignmeng of flange |
+/-6° |
+/-6° |
FAQs about Mixer Truck Speed Reducer
Q1: What is a mixer truck speed reducer?
A1: A mixer truck speed reducer is a mechanical device that reduces the speed of the mixer truck's motor, increasing torque and allowing for more effective mixing. It helps to transfer power from the motor to the mixer drum more efficiently, ensuring smooth and consistent mixing.
Q2: Why is a speed reducer necessary for mixer trucks?
A2: A speed reducer is necessary for mixer trucks because it matches the speed and torque requirements of the mixer drum to the output of the truck's motor. By reducing the speed, the reducer amplifies the torque, allowing the mixer drum to rotate at the optimal speed for mixing, while minimizing wear and tear on the motor.
Q3: How does a mixer truck speed reducer work?
A3: A mixer truck speed reducer typically consists of a series of gears or other mechanical components that transfer power from the motor to the mixer drum at a reduced speed. These gears are designed to mesh together, reducing the speed of rotation while increasing torque. This allows the mixer drum to rotate at a slower, more controlled speed, ensuring effective mixing.
Q4: What are the benefits of using a mixer truck speed reducer?
A4: Using a mixer truck speed reducer provides several benefits. It increases the torque output of the motor, allowing the mixer drum to rotate more effectively and mix materials more thoroughly. Additionally, it reduces wear and tear on the motor by matching the speed and torque requirements of the mixer drum, extending the motor's lifespan. Furthermore, a speed reducer can improve the overall efficiency of the mixer truck, reducing fuel consumption and operational costs.
Q5: How often should a mixer truck speed reducer be maintained?
A5: The frequency of maintenance for a mixer truck speed reducer depends on the specific model and manufacturer's recommendations. However, generally speaking, it is important to perform regular inspections and lubrication to ensure the reducer is operating smoothly and efficiently. Additionally, if any issues or malfunctions are noticed, it is crucial to address them promptly to prevent further damage or downtime. Regular maintenance can help extend the lifespan of the speed reducer and keep your mixer truck operating at peak performance.
Q6: What are the common issues that can arise with mixer truck speed reducers?
A6: Common issues that can arise with mixer truck speed reducers include wear and tear on gears, bearings, and other mechanical components. This can lead to reduced efficiency, increased noise, and ultimately, failure of the reducer. Lubrication issues, such as insufficient or contaminated lubricant, can also cause problems. Regular maintenance and inspection, as well as prompt repair of any issues, are crucial to preventing these common problems and ensuring the reliable operation of the speed reducer.
Q7.Are you manufacturer? And what's the delivery time?
A7:Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 25-30 days will be finished and sent to customer in time.
Q8.If we don't find what we want on your website, what should we do?
A8: You can email us the descriptions and pictures of the products you need, We will check whether we can make it.
Q9.How about the inspection and Guarantee of products?
A9:We promise: all products are tested before ship, to confirm it will be working and in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn't work due to quality issue in the period, we will send spares to repair for free.
Bodeke Industrial Components Co., Ltd. is a leading Chinese company specializing in the manufacturing and maintenance of a wide range of industrial equipment components. Our products find application in diverse sectors, including cement tanker trucks, excavators, rescue equipment for cement trucks, mixers, cranes, hydraulic motors, hydraulic pumps, and other industrial machinery.
| Empower your industrial machinery with Bodeke - a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke's quality components-your trusted partner in global industrial excellence. |
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