Collaborative Robotic Arm 5kg Manipulator Payload, TIG/MIG Industrial Collaborative Welding Robot Arm

• Customization: Available
• Cooling Way: Water Cooling
• Style: Portable
• Model NO.: JRS-Y919-5
• Frequency Range: High Frequency
• Electric Current: AC
• Work Form: Moving-Coil
• Type: Manual Metal-Arc Welder
• Transport Package: Woodenbox
• Specification: 120*70*100cm
• Trademark: JIN TAI
• Origin: China
• HS Code: 8515312000
• Production Capacity: 300/Month

Product Description

Collaborative Arc WeldingRobot: Pioneering Welding Innovation

In an era where industries are constantly pushing the boundaries of productivity and quality, the demand for advanced welding solutions has never been higher. The collaborative arc welding robot emerges as a trailblazer, offering a perfect blend of cutting - edge technology and practical functionality. With a mechanical arm designed to handle a 5KG load and an impressive 919mm operation range, this state - of - the - art welding robot is set to revolutionize the way we approach welding tasks, becoming an essential part of modern welding equipment.

One of the most remarkable features of this collaborative arc welding robot is its versatility. Unlike traditional welding machines, it can seamlessly switch between the functions of a MIG (Metal Inert Gas) welding machine and a TIG (Tungsten Inert Gas) welding machine. In the automotive industry, where mass production and rapid assembly lines are the norm, the robot's MIG welding mode proves to be a game - changer. It can quickly and accurately join various metal components, significantly speeding up the production process while maintaining consistent weld quality. The precise control over the wire feed and arc characteristics ensures minimal spatter and maximum fusion, reducing the need for post - weld cleanup and enhancing overall efficiency.

For industries that require high - precision and aesthetically pleasing welds, such as aerospace, electronics, and jewelry manufacturing, the robot's TIG welding function comes into play. TIG welding is known for its ability to produce clean, smooth, and precise welds, especially on thin and delicate materials. The collaborative arc welding robot excels in this aspect, thanks to its advanced control system that allows for fine - tuned adjustments of the welding parameters. Whether it's working on intricate aircraft parts or tiny electronic components, the robot can create flawless welds that meet the strictest quality standards.

As an arc welding machine, the collaborative robot stands out with its extensive 919mm operation range. This wide - reaching capability enables it to access and weld in areas that are difficult to reach with conventional welding methods. In large - scale construction projects, shipbuilding, or the manufacturing of complex machinery, the robot can easily navigate around obstacles and perform welding tasks with ease. The 5KG load capacity further enhances its versatility, allowing it to handle a variety of workpieces, from small and lightweight components to larger and heavier structures.

When compared to portable welding machines, which are mainly designed for mobility and basic on - site repairs, the collaborative arc welding robot offers a whole new level of performance. Portable welding machines may be convenient for quick fixes, but they lack the precision, repeatability, and automation features of robotic systems. The collaborative arc welding robot, on the other hand, combines the flexibility of being able to move around the workplace with the high - end capabilities of robotic arc welding. It can be easily integrated into existing production lines or used for standalone projects, providing a reliable and efficient solution for a wide range of welding applications.

Robotic arc welding, facilitated by this collaborative robot, represents a significant step forward in welding automation. It eliminates the variability and human error associated with manual welding, ensuring consistent and high - quality results every time. The robot can work continuously for long hours without fatigue, increasing productivity and reducing production costs. Additionally, it enhances workplace safety by taking over hazardous welding tasks, protecting human workers from potential risks such as electric shock, heat, and fumes.

The welding automation features of this collaborative arc welding robot are truly remarkable. It can be programmed using intuitive software, allowing operators to create complex welding paths and sequences with just a few clicks. The robot is equipped with advanced sensors that monitor the welding process in real - time, detecting any deviations from the set parameters and making automatic adjustments to ensure optimal weld quality. This intelligent automation not only improves the efficiency of the welding process but also reduces material waste and increases the lifespan of the welding equipment.

In conclusion, the collaborative arc welding robot with a 5KG - load mechanical arm and a 919mm operation range is a revolutionary innovation in the field of welding. Its ability to function as different types of welding machines, combined with its extensive operation range, high - precision automation, and enhanced safety features, makes it an indispensable asset for industries across the board. As the demand for advanced manufacturing solutions continues to grow, this collaborative arc welding robot is poised to play a crucial role in shaping the future of welding and manufacturing, leading the way towards a more efficient, precise, and sustainable industry.

The manufacture of this series of welding machines complies with the standard GB15579.1-2004 "Arc welding equipment part 1: welding power supply". The MIG-P series inverter pulse MIG/MAG arc welding machine has two welding modes: P-MIG and conventional MIG.
The P-MIG welding mode can achieve carbon steel and stainless steel.
For the welding of non-ferrous metals, the MIG welding mode can achieve low spatter welding of carbon steel and CO2 gas shielded welding.

The performance characteristics are as follows:
Fully digital control system to achieve precise control of the welding process and stable arc length.
Fully digital wire feeding control system, accurate and stable wire feeding.
The system has a built-in welding expert database and automatic intelligent parameter combination.
Friendly operation interface, unified adjustment method, easy to master.
Minimal welding spatter and beautiful weld formation.
100 sets of welding programs can be stored to save operation time.
The special four-step function is suitable for welding metals with good thermal conductivity, and the welding quality is perfect when starting and ending the arc.
It has various interfaces for connecting with welding robots and welding machines (optional). PWM inverter technology can improve the reliability of the whole machine, high precision, energy saving and power saving.

Precautions for use
(1) The equipment number plate should be riveted at the specified position on the upper cover of the casing, otherwise the internal components will be damaged.
(2) The connection between the welding cable and the welding machine output socket must be tight and reliable. Otherwise, the socket will burn out and cause instability during welding.
(3) Avoid contact between the welding cable and metal objects on the ground to prevent short circuit of the welding machine output.
(4) Avoid damage and disconnection of the welding cable and control cable.
(5) Avoid deformation of the welding machine by impact and do not pile heavy objects on the welding machine.
(6) Ensure smooth ventilation.
(7) When used outdoors, the welding machine should be covered in rainy and snowy weather, but ventilation should not be hindered.
(8) The maximum cooling water temperature should not exceed 30ºC, and the minimum should not be frozen. The cooling water must be clean and free of impurities, otherwise it will block the cooling water circuit and burn the welding gun.
2. Regular inspection and maintenance of the welding machine
(1) Professional maintenance personnel should use compressed air to remove dust from the welding power supply once every 3 to 6 months, and pay attention to check whether there are loose fasteners in the machine.
(2) Check the cable for damage, the adjustment knob for looseness, and the components on the panel for damage.
(3) The conductive nozzle and wire feed wheel should be replaced in time, and the wire feed hose should be cleaned frequently.
3. Welding machine faults and troubleshooting
Before repairing the welding machine, the following checks should be performed:
(1) Whether the status and welding specification display on the front panel of the welding machine are correct, and whether the buttons and knobs are working properly.
(2) Whether the line voltage of the three-phase power supply is within the range of 340V~420V; whether there is a phase loss.
(3) Whether the connection of the welding machine power input cable is correct and reliable.
(4) Whether the grounding wire connection of the welding machine is correct and reliable.
(5) Whether the welding cable connection is correct and the contact is good.
(6) Whether the gas circuit is good, and whether the gas regulator or proportioner is normal.