Unveiling the Excellence of the Concrete Mixer Truck Gearbox PMP6.5CP with Water Pump
In the dynamic and challenging construction industry, the Concrete Mixer Truck Gearbox PMP6.5CP with Water Pump has emerged as a game-changer. This integrated unit combines the crucial functions of a high-performance gearbox and a reliable water pump, providing an all-in-one solution for concrete mixing and transportation needs.
1. Robust and Durable Design
The PMP6.5CP gearbox is housed within a rugged, heavy-duty casing, typically made from top-grade cast iron. This material choice endows it with outstanding strength and durability, allowing it to withstand the incessant vibrations, impacts, and corrosive elements that mixer trucks encounter daily. Whether traversing rocky terrains, operating in harsh weather conditions, or dealing with the abrasive forces of concrete slurry, the thick walls of the housing act as a reliable shield, safeguarding the internal precision components.
The water pump, integrated seamlessly into the system, is constructed with corrosion-resistant materials. Often, a combination of stainless steel and high-performance plastics is used to ensure its longevity in the chemically aggressive environment of concrete mixing water. The pump housing is designed to be both sturdy and lightweight, facilitating efficient operation and easy installation.
Inside the gearbox, a set of meticulously engineered gears takes center stage. These gears are fabricated from premium alloy steel and undergo a series of advanced heat treatment processes. The result is gears with remarkable hardness and wear resistance, capable of handling the colossal torque required to rotate the mixer drum. The gear teeth are machined to microscopic tolerances, ensuring a seamless meshing process that minimizes power losses and maximizes efficiency. The "PMP6.5CP" in the model name indicates a carefully calibrated gear ratio. This ratio is optimized to convert the high rotational speed of the input shaft, usually connected to the truck's engine, into the ideal slow and steady rotation needed for the mixer drum. This precise control over the drum's rotation speed is essential for achieving a consistent and homogeneous concrete mix.
2. Unparalleled Performance Capabilities
When it comes to performance, the PMP6.5CP with Water Pump truly excels. The gearbox's torque output is nothing short of impressive. It has the strength to effortlessly handle the inertia of a fully loaded concrete mixer drum, initiating a smooth rotation and maintaining it throughout the transportation process. This is crucial for preventing concrete segregation, which could lead to compromised structural integrity of the final product. The high torque also enables the drum to start up quickly, reducing idle time and enhancing overall productivity on the construction site.
The integrated water pump adds significant value to the overall performance. It is designed to deliver a precise and consistent flow of water, carefully calibrated to meet the mixing requirements of various concrete formulations. This ensures that the concrete is always at the optimal moisture level, enhancing its workability and final quality. Whether it's a small DIY project or a large-scale infrastructure development, the pump can adjust its output to suit the needs.
In addition to its robust torque and pumping capabilities, the overall power transfer efficiency of the system is top-notch. Thanks to its refined design and the precision of its gears and pump components, it minimizes power losses during operation. This means that the engine's power is effectively utilized, reducing fuel consumption and contributing to a more sustainable and cost-effective operation. Moreover, the smooth operation of the PMP6.5CP with Water Pump not only reduces vibrations and noise but also provides a more comfortable working environment for the truck operators, which can have a positive impact on their job satisfaction and productivity.
3. Installation and Integration Requirements
Proper installation of the PMP6.5CP with Water Pump is of utmost importance and demands a high level of technical expertise. It requires a team of experienced technicians who are well-versed in both mechanical and hydraulic systems. The gearbox must be aligned with pinpoint precision to the truck's power train and the mixer drum's drive shaft. Any misalignment, even by a fraction of a millimeter, can lead to excessive vibrations, accelerated wear of bearings and gears, and a significant reduction in efficiency.
The installation of the water pump also needs careful attention. It must be connected to the truck's water supply system in a way that ensures a seamless flow and prevents any leaks. The pump's inlet and outlet pipes should be properly routed to avoid kinks or obstructions. Additionally, technicians need to calibrate the pump's flow rate and pressure settings to match the specific requirements of the concrete mixing process.
4. Maintenance and Servicing Essentials
Regular maintenance is the cornerstone of the long-term performance and reliability of the PMP6.5CP with Water Pump. Operators and maintenance crews should adhere to a strict schedule of inspections and servicing. This includes routine checks of the oil level and quality in the lubrication system. The oil should be replaced at recommended intervals, and any signs of metal shavings or abnormal wear in the drained oil should prompt a more in-depth inspection of the internal components.
Periodic visual inspections of the gearbox and water pump exteriors for leaks, cracks, or loose fasteners are also necessary. Additionally, technicians should monitor the operating temperature of the gearbox and the water pump. An elevated temperature could indicate a problem with the lubrication system, bearing wear, or excessive load for the gearbox, and for the pump, it could suggest issues like clogged filters or a malfunctioning impeller. Prompt corrective action must be taken to prevent further damage.
The water pump's filter should be cleaned or replaced regularly to ensure a consistent water flow. The impeller and other internal components should also be inspected periodically for signs of wear and tear. Lubrication points on the pump should be serviced as per the manufacturer's instructions.
5. Widespread Applications in Construction
This innovative gearbox with water pump combination finds extensive use in a wide variety of construction projects. In large-scale infrastructure projects such as bridges, tunnels, and dams, it is an indispensable tool. The reliable torque and mixing capabilities, along with the precise water supply, ensure that large volumes of concrete are transported and mixed uniformly, meeting the strict quality requirements of such mammoth undertakings.
In urban construction for building skyscrapers, commercial complexes, and residential buildings, it plays an equally important role. The ability to precisely control the mixing process and keep the equipment running smoothly means that contractors can meet tight schedules and high-quality demands. It is also beneficial in smaller construction projects where efficiency and reliability are still key factors, enabling them to get the job done quickly and cost-effectively.
In conclusion, the Concrete Mixer Truck Gearbox PMP6.5CP with Water Pump is a remarkable feat of engineering. It combines strength, performance, and functionality in a single, lated package, revolutionizing the way concrete is mixed and transported. Whether it's conquering the challenges of large-scale construction or fulfilling the demands of fast-paced urban development, this equipment is a trusted ally for contractors and construction professionals alike.
| Model NO. |
PMP6.5CP |
Model |
PMP6.5CP |
| Lead Time |
5 Days |
Transport Package |
Standard Export Wooden Case |
| Colour |
as Your Request |
Usage |
Concrete Mixer |
| Weight |
330KG |
Specification |
56*56*68 |
| Trademark |
Bodeke |
Origin |
China |
| HS Code |
8483402000 |
Production Capacity |
100 Sets/Month |
| Technical data of Camray CMR conrete mixer gearbox |
| Model |
PMP6.5CP |
7.1R120CP |
Max.Output Torque
Nm |
65,000 |
65,000 |
|
Ratio
l= |
1:120 |
1:120 |
|
| Max.installation angle of Drum |
12° |
12° |
Max.Input speed
rpm |
2500 |
2500 |
|
Max.Output speed
rpm |
18 |
18 |
|
| Max.Capacity of Drum m³ |
8~12 |
8~12 |
| Weight(without oil) KG |
320 |
320 |
FAQs about Mixer Truck Speed Reducer
Q1: What is a mixer truck speed reducer?
A1: A mixer truck speed reducer is a mechanical device that reduces the speed of the mixer truck's motor, increasing torque and allowing for more effective mixing. It helps to transfer power from the motor to the mixer drum more efficiently, ensuring smooth and consistent mixing.
Q2: Why is a speed reducer necessary for mixer trucks?
A2: A speed reducer is necessary for mixer trucks because it matches the speed and torque requirements of the mixer drum to the output of the truck's motor. By reducing the speed, the reducer amplifies the torque, allowing the mixer drum to rotate at the optimal speed for mixing, while minimizing wear and tear on the motor.
Q3: How does a mixer truck speed reducer work?
A3: A mixer truck speed reducer typically consists of a series of gears or other mechanical components that transfer power from the motor to the mixer drum at a reduced speed. These gears are designed to mesh together, reducing the speed of rotation while increasing torque. This allows the mixer drum to rotate at a slower, more controlled speed, ensuring effective mixing.
Q4: What are the benefits of using a mixer truck speed reducer?
A4: Using a mixer truck speed reducer provides several benefits. It increases the torque output of the motor, allowing the mixer drum to rotate more effectively and mix materials more thoroughly. Additionally, it reduces wear and tear on the motor by matching the speed and torque requirements of the mixer drum, extending the motor's lifespan. Furthermore, a speed reducer can improve the overall efficiency of the mixer truck, reducing fuel consumption and operational costs.
Q5: How often should a mixer truck speed reducer be maintained?
A5: The frequency of maintenance for a mixer truck speed reducer depends on the specific model and manufacturer's recommendations. However, generally speaking, it is important to perform regular inspections and lubrication to ensure the reducer is operating smoothly and efficiently. Additionally, if any issues or malfunctions are noticed, it is crucial to address them promptly to prevent further damage or downtime. Regular maintenance can help extend the lifespan of the speed reducer and keep your mixer truck operating at peak performance.
Q6: What are the common issues that can arise with mixer truck speed reducers?
A6: Common issues that can arise with mixer truck speed reducers include wear and tear on gears, bearings, and other mechanical components. This can lead to reduced efficiency, increased noise, and ultimately, failure of the reducer. Lubrication issues, such as insufficient or contaminated lubricant, can also cause problems. Regular maintenance and inspection, as well as prompt repair of any issues, are crucial to preventing these common problems and ensuring the reliable operation of the speed reducer.
Q7.Are you manufacturer? And what's the delivery time?
A7:Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 25-30 days will be finished and sent to customer in time.
Q8.If we don't find what we want on your website, what should we do?
A8: You can email us the descriptions and pictures of the products you need, We will check whether we can make it.
Q9.How about the inspection and Guarantee of products?
A9:We promise: all products are tested before ship, to confirm it will be working and in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn't work due to quality issue in the period, we will send spares to repair for free.
Bodeke Industrial Components Co., Ltd. is a leading Chinese company specializing in the manufacturing and maintenance of a wide range of industrial equipment components. Our products find application in diverse sectors, including cement tanker trucks, excavators, rescue equipment for cement trucks, mixers, cranes, hydraulic motors, hydraulic pumps, and other industrial machinery.
| Empower your industrial machinery with Bodeke - a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke's quality components-your trusted partner in global industrial excellence. |
| Gearbox |
Pump |
Motor |
|
| PLM-7 reducer / gearbox |
PMP7YR120 reducer / gearbox |
4623-552 pump |
4633 motor |
| PLM-9 reducer / gearbox |
PMP7.2R129 reducer / gearbox |
5423-518 pump |
5433-138 motor |
| CML-10 reducer / gearbox |
PMP7.1R130 reducer / gearbox |
6423-279 pump |
6433 motor |
| CML-12 reducer / gearbox |
PMP7.5R130 reducer / gearbox |
4623-552 pump |
4633 motor |
| CML16 reducer / gearbox |
PMP7.8R140 reducer / gearbox |
5423-518 pump |
5433-138 motor |
| P3301 reducer / gearbox |
PMP8.0R140 reducer / gearbox |
6423-279 pump |
6433 motor |
| P4300 reducer / gearbox |
PMP9YR140 reducer / gearbox |
PV22 pump |
MF22 motor |
| P5300 reducer / gearbox |
PMP7.5R134 reducer / gearbox |
PV23 pump |
MF23 motor |
| P7300 reducer / gearbox |
PMP7.5R135 reducer / gearbox |
SPV22 pump |
SMF22 motor |
| PLM-7 reducer / gearbox |
PMP7.5R136 reducer / gearbox |
SPV23 pump |
SMF23 motor |
| PLM-9 reducer / gearbox |
PMP6sp reducer / gearbox |
PV070 pump |
MF070 motor |
| CML-10 reducer / gearbox |
PMP 6.5sp reducer / gearbox |
PV089 pump |
MF089 motor |
| CML-12 reducer / gearbox |
PMP 7.1sp reducer / gearbox |
SPV070 pump |
SMF070 motor |
| CML16 reducer / gearbox |
PMP 7.5sp reducer / gearbox |
SPV089 pump |
SMF089 motor |
| P3301 reducer / gearbox |
PMP 6cp reducer / gearbox |
PV110 pump |
MF110 motor |
| P4300 reducer / gearbox |
PMP 6.5cp reducer / gearbox |
SPV110 pump |
SMF110 motor |
| P5300 reducer / gearbox |
PMP 7.1cp reducer / gearbox |
PV112 pump |
MF112 motor |
| P7300 reducer / gearbox |
PMP 7.5cp reducer / gearbox |
SPV112 pump |
SMF112 motor |
| PMB 6.0 reducer / gearbox |
575L reducer / gearbox |
PV090 pump |
MF090 motor |
| PMB6R100 reducer / gearbox |
577L reducer / gearbox |
SPV090 pump |
SMF090 motor |
| PMB6.5R120 reducer / gearbox |
580L reducer / gearbox |
A4VTG71pump |
TMM070 motor |
| PMB7aspR120 reducer / gearbox |
575S3W reducer / gearbox |
A4VTG90 pump |
TMM089 motor |
| PMB7.1R120 reducer / gearbox |
577S3W reducer / gearbox |
90C pump |
AA2FM63/A2FM90/61W Piston Motor |
| PMB7YR120 reducer / gearbox |
580S3W reducer / gearbox |
90A pump |
AA2FM80/A2FM90/62W Piston Motor |
| PMB7.2R129 reducer / gearbox |
PM51.2 reducer / gearbox |
MA4V090 pump |
AA2FM90/A2FM90/63W Piston Motor |
| PMB7.1R130 reducer / gearbox |
PM61.2 reducer / gearbox |
PMP P110 pump |
90M75 motor |
| PMB7.5R130 reducer / gearbox |
PM71.2 reducer / gearbox |
PMP P90 pump |
90M100 motor |
| PMB7.8R140 reducer / gearbox |
TMG51.2 reducer / gearbox |
PMH P110 pump |
MSF85 motor |
| PMB8.0R140 reducer / gearbox |
TMG61.2 reducer / gearbox |
PMH P90 pump |
PMP M110 motor |
| PMB9YR140 reducer / gearbox |
TMG71.2 reducer / gearbox |
A4VTG090HW100/33MRNC4C92F0000AS-0 pump |
PMH M90 motor |
| PMB7.5R134 reducer / gearbox |
P58 reducer / gearbox |
A4VTG90HW/32R-NLD10F001S pump |
PMH M110 motor |
| PMB7.5R135 reducer / gearbox |
P68 reducer / gearbox |
A4VTG71 hydraulic piston pump |
PMH M90 motor |
| PMB7.5R136 reducer / gearbox |
P70 reducer / gearbox |
T90R100-35-20 hydraulic piston pump |
A2FO23 PISTON pump |
| PMB 6sp reducer / gearbox |
P75S reducer / gearbox |
T90L100 hydraulic piston pump |
A2FO16 PISTON pump |
| PMB 6.5sp reducer / gearbox |
P75R reducer / gearbox |
T90R75hydraulic piston pump |
A2FO18 PISTON pump |
| PMB 7.1sp reducer / gearbox |
P80 reducer / gearbox |
T90L75hydraulic piston pump |
VB99-17 reducer / gearbox |
| PMB 7.5sp reducer / gearbox |
P90S reducer / gearbox |
A11VO40DRG/10R-NPC12N00 PISTON pump |
A2FO32/61L-VAB05 PISTON pump |
| PMB 6cp reducer / gearbox |
P90 reducer / gearbox |
A11VLO190LRDU2/11R-NZD12K02P-S PISTON pump |
HA4VTG090HW/33R |
| PMB 6.5cp reducer / gearbox |
TOP P58 reducer / gearbox |
A11VLO190LRDU2+A11VLO130LRDU2 PISTON pump |
A4VG125HDMT1/32R-NSF02F021-S Piston pump |
| PMB 7.1cp reducer / gearbox |
TOP P68 reducer / gearbox |
A11VLO190LRDU2/11+A10VO28DR/31-K PISTON pump |
PK86-BF reducer / gearbox |
| PMB 7.5cp reducer / gearbox |
TOP P70 reducer / gearbox |
A11VLO190LRDU2/11L-NZD12K02P-S PISTON pump |
VB99-09 reducer / gearbox |
| PMP 6.0 reducer / gearbox |
TOP P75S reducer / gearbox |
A11VLO260LRDU2/11R+A10VO28DR/31R pump |
VB99-10 reducer / gearbox |
| PMP6R100 reducer / gearbox |
TOP P75R reducer / gearbox |
A11VLO260LRDU2/11R-NZD12K67P-S PISTON pump |
ZHP P70 reducer / gearbox |
| PMP6.5R120 reducer / gearbox |
TOP P80 reducer / gearbox |
A11VLO260LRDU2/11R-NZD12K02P-S PISTON pump |
Ark Transit Mixer Agitator Truck Concrete Transport Vehicle |
| PMP7aspR120 reducer / gearbox |
TOP P90S reducer / gearbox |
A11VLO260LRDH2/11R-NZD12K02 PISTON pump |
8413503190 |
| PMP7.1R120 reducer / gearbox |
TOP P90 reducer / gearbox |
A10VO28DR/31R-VSC12K01 PISTON pump |
8412291000 |
| ZTS P68 reducer / gearbox |
ZHP P75S reducer / gearbox |
A4VG180HD1MT1/32R-NSF02F021-S PISTON pump |
8708919000 |
| ZTS P70 reducer / gearbox |
DD33-MF reducer / gearbox |
A7VO55LRDS/63L-NZB01-S PISTON pump |
8483402000 |
| ZTS P75S reducer / gearbox |
ZHP P68 reducer / gearbox |
Concrete Mixer Truck Mixer Drum Cement Mixer |
SAUER,Bonfiglioli,TOPUNIOU,KYB,REXROTH, , ,PMP |
Audited Supplier 
){kind=link}